As part of our paid partnership campaign with Lowe’s, we’ve been exploring their new Kobalt 24V Max XTR cordless power tool combo kit. I’ve been spending a lot of time with this kit, learning its ins and outs.

See Also: Kobalt 24V Max XTR Cordless Power Tools at Lowe’s – More Features, Power, Performance

I have been debating about what I should focus on for my second post here. Do I talk about how the drill/driver plows through wood with ease? Or how the Kobalt reciprocating saw does a splendid job, even comparing well against pro brands’ models?

Should I discuss about how this is a superb new brushless power tool lineup that will exceed your wildest expectations?

As part of this sponsored campaign, I’ve been given a list of key selling points to keep in mind. For instance, here are the bullet points Lowe’s and Kobalt used to introduce me to the new 24V Max XTR cordless power tool system:

• Industry-leading motor
• Industry-leading battery technology
• Up to 50% extra performance compared to 1st generation Kobalt 24V Max tools
• Fully compatible with all Kobalt 24V Max batteries
• XTR is an extension to the Kobalt 24V Max lineup
  • Focus on heavy DIY users and value-conscious pros
  • XTR will be sold alongside (and not in place of) current models
• Industry-leading innovation

I have repeated this here, because it’s good to know.

Different users have different needs, but there’s a singular question that I always try to answer when cutting through marketing details and everything else that’s said on paper.

Why should I care? Or, what do I care about?

I could spend much time expanding upon the on-paper marketing language, and there will be plenty of timed to do so when I write up each tool separately once the sponsored campaign runs its course.

Here, I’m going to tell you all about 5 things that stood out to me about these tools. These are among the most significant factors that would make a difference to me if I were shopping for a new cordless power tool combo kit and looking at brands aimed at DIYers and value-focused pros.

1. Kobalt Delivers on All Marketing Promises

The new Kobalt 24V Max XTR cordless power tools are said to deliver MORE POWER, MORE PERFORMANCE, and MORE FEATURES, and they do exactly that.

More power and more performance is enough to give these tools a competitive edge against like-priced cordless power tools, even brushless models.

I’m used to there being asterisks next to marketing claims, even invisible ones. Sure, these new Kobalt XTR cordless power tools do deliver more power and performance than the previous generation models, but also a lot more than competing products as well.

With these tools, I’ve learned that there’s no (compared to “standard” tools that went obsolete 5 years ago) “gotcha.” They deliver more power and performance, period.

What does that actually mean? In my experience, more power and performance generally means faster task completion, and the ability to accomplish heavier duty tasks without having to hunt down a larger tool.

Having seen what these tools could do, I can’t think of any drilling, driving, or cutting task that I’ve used cordless power tools for in recent years, where these tools wouldn’t have been enough. Maybe there were certain tasks that demanded more power, but in those cases, these would have been the wrong types of tools.

Buy it Now – 5pc Combo Kit via Lowe’s

2. Compact 4Ah Battery and With a Better Fuel Gauge

Despite having been using larger form factor cordless battery packs for a while, it has been difficult for me to get into the habit of using “compact high capacity” batteries. A compact battery, even a 4Ah battery pack, seems like an unnatural fit for heavier duty cordless power tools, such as circular saws and reciprocating saws.

My hesitation about using smaller batteries with high-powered tools stems from years of being accustomed to the reality behind “you need a high capacity battery for tools like that” recommendations and official advisement. Some brands’ tools were even physically incompatible with their compact batteries.

This compact 4Ah battery has proven itself to be quite capable, powering each tool through any and every task with ease.

This 4.0Ah “Ultimate Output” battery is one of the best parts of the Kobalt 24V Max XTR launch.

Even better, it has a 4 level LED fuel gauge, which I really like compared to 3 level gauges. With a 3 level battery gauge, one light usually means you should really get to a charger soon, two lights span the bulk of the range, and all three usually just means you just charged the battery and didn’t use it for anything yet. It’s helpful, certainly, but having 4 indicator levels better informs me as to how much more work I can accomplish before having to find a charger.

3. Drill/Driver with Anti-KickBack Tech

You know what cordless drill kickback feels like, right? If not, consider yourself lucky. Kickback is the counter-rotational forces that are exerted on users when a high-powered drill binds, jams, or otherwise seizes while drilling a large hole or driving a large fastener.

When kickback occurs, all of the energy that would go into the work is instantly transmitted to the user. Even with a strong grip on primary and auxiliary handles, you’re going to feel a bit of strain – at the least. Fatigue is the least that can happen, and severe injury the worst.

We’ve heard of kickback resulting in people falling off ladders, being smacked in the face with their tools, or suffering wrist strain and related injuries.

With the anti-kickback tech in Kobalt’s cordless drills, there is less risk of personal injury, as the tool shuts off the moment kickback conditions are detected.

While there will always be the risk of injury when using tools of any kind, I am very much appreciative of features that work to reduce such risks wherever possible.

Here’s a quick video showing off the anti-kickback feature. The aux handle is only removed for display purposes.

While I’d like to show you a similar test conducted with a powerful cordless drill not equipped with such a feature, there is always risk of bodily injury. I dug out a powerful drill by a pro brand, and using a push stick to avoid injuring my wrists, I tested it with a fastener deeply seated thanks to high impact driver torque.

The kickback forces were enough to propel the spinning drill several feet away, and without anti-kickback tech, all that counter-rotational energy would have went into my hands. Powerful drills have powerful kickback unless there’s an anti-kickback sensor and shut-off programming.

This is a feature you’ll be glad to have.

In my testing experience so far, the anti-kickback tech has done a great job. I’m satisfied with the response time, which seems to be swifter than I can release a trigger once a kickback event occurs with other high-power drills.

Buy it Now: Hammer Drill via Lowe’s
See Also: Drill/Driver via Lowe’s

4. A Circular Saw Without Compromise

I have been having a great experience with the new Kobalt 24V Max XTR circular saw as well.

I have mainly cut 2x construction lumber with it so far, and some sheet goods.

When comparing this against other cordless circular saws, I’d start by looking at the shoe. Three dimensional shoes usually cost more to make than stamped steel shoes, and in my experience they hold up better.

So, off the bat, the circular saw wins points from me for the nice shoe.

What is the blade guard made of? On a cheaper saw, you’ll find a plastic blade guard. Here, the Kobalt XTR cordless circular saw has a metal guard.

Metal is usually more durable than plastic, and for something that contacts the ground every time I put the tool down, greater durability is a plus.

The control levers are large and easy to toggle, and the angle and offset markings are clear.

The Kobalt 24V Max XTR circular saw bare tool is priced at $149, and at the time of this posting, you get a free 4Ah battery with it.

Shown above is a brushless circular saw from Brand-X, priced at $119. That brand’s circular saw is a good model, and I have nothing bad to say about it.

What do you get for the Kobalt XTR’s higher price? First, more speed in the form of faster RPMs.

But also look at the construction – you get a better shoe, metal blade guard, and larger more comfortable user controls.

If you want a cheaper saw with compromises, this isn’t the tool for you. But if you want a more premium user experience, that’s where the Kobalt XTR tools shine.

This isn’t the cheap tool you upgrade from once you get fed up with it, it’s the premium and polished tool you upgrade to.

Buy it Now via Lowe’s

5. Superb Impact Driver

The Kobalt XTR impact driver is a very comfortable size. It has both power to spare, and lower speed settings that reduce the potential for damage when driving smaller fasteners.

Here’s how fast it can drive in a 5/16″ x 3-1/8″ lag screw alternative, with no pilot hole:

Next it was my first attempt. I wanted to see at which point I could stall the impact, and it drive the large screw an additional 1/2″ or so and then stripped out the hole.

This could very well be the most powerful impact driver I’ve tested so far, and yet its speed control still allows for small fasteners to be driven with reduced risk of damage.

Buy it Now via Lowe’s

What About the Reciprocating Saw?

Power, speed, a pivoting and extendable shoe, and comfortable use provide for satisfying user experience.

Since I already gushed about the recip saw on social media, I wanted to give some spotlight to the other tools in the 5pc combo kit.

Here’s a look at what I already said about the Kobalt XTR reciprocating saw:

View this post on Instagram

After spending a lot of time with the new @kobalttools 24V Max XTR cordless power tools from @loweshomeimprovement as part of a #sponsored campaign, here's my final take on it, Haiku-style: Oh Kobalt, thank you My new super saw sure rocks Speeds through all cuts with great ease It has superbly handled any and every cut I put it through, and I found the compact 4Ah battery to be an excellent pairing. Vibration is minimal. Comfort is as good as with other high-powered recip saws. It matches (and even exceeds in some cases) pro brand specs (1-1/4" cutting stroke, 3100 SPM), and at lower pricing. It's got power to spare. My only frustration so far is that I accidentally toggled oscillating mode, and that was my fault. Here, I had to cut down the legs of some planter boxes that were already in-use, and the saw made an awkward task a cinch. I didn't expect Kobalt to make a recip saw this good, and am glad to have been wrong. This and the other new Kobalt XTR brushless tools have raised the bar. #LowesPartner #ad #KobaltTools #PickUpThePower #tools #saws #contractor #diy #lowes #cordlesstools

A post shared by ToolGuyd (@toolguyd_stuey) on Jun 26, 2020 at 6:03am PDT

View this post on Instagram

What can make the new Kobalt 24V Max XTR cordless reciprocating saw even better? I'm sure you've heard about the new @loweshomeimprovement and @kobalttools XTR cordless power tools by now. They're said to offer more power, more performance, and better features. We partnered with them to explore the new tools, and so far I have found all of that to be accurate. If anything, they're being modest, which caught me by surprise. Here's the trouble I ran into: I'm loving this new brushless recip saw so far, as it cuts fast and comfortably. But, I'm trying to figure out if there's anything that can make it even better, and I'm coming up short. With power and performance to spare, the only "wants" I can come up with are a bit ridiculous: 1) Voice commands 2) Automatic extendo-blade that eliminates the need for blade changes 3) Noise-cancelling waveform that plays music as you cut 4) Anti-gravity mode What silly enhancements would you like to see added to the new [and oh so awesome] reciprocating saw? #cordlesstools #tools #newtools #KobaltTools #PickUpThePower #sponsored #lowespartner #lowes

A post shared by ToolGuyd (@toolguyd_stuey) on Jun 8, 2020 at 10:07am PDT

Reciprocating saws are not as glamorous in their use or results as circular saws or other tools used more to create than to break down, remove, or demolish, but they still need to be capable and comfortable to use. So far, this one has not disappointed.

Buy it Now via Lowe’s

As a Reminder…

All of these new Kobalt 24V Max XTR cordless power tools are fully compatible with existing 24V Max batteries.

If you’re already in the Kobalt 24V Max system, the new 4.0Ah Ultimate Output battery might be a compelling reason to spring for a kit instead of a bare tool.

Thank you to Lowe’s for providing the review samples, and for giving us the opportunity to explore these tools as part of a sponsored campaign.

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Kobalt 24V Max XTR Cordless Power Tools at Lowe’s – More Features, Power, Performance Makita XFD061 18V Compact Brushless 1/2″ Drill Kit Review Skil PWRCore 12 Brushless Drill Review – Lots of Power, Speed, Features

Voila, here’s my first CNC router project, a Thundercats emblem carved out of an Ikea cutting board!

I know, it’s not very glamorous or of any practical use, but it’s a start.

The Road to CNC Router Ownership

I wanted to buy a CNC router for quite a long time, and have been going back and forth for several years.

See Also: Should I Buy a CNC Router (2018)

I flip-flopped constantly over this decision. A CNC router would help me build certain projects, and jigs such as router templates for use with handheld tools.

There are cheap CNC routers, affordable CNC routers, and higher quality “how much will that cost?!!” machines. The cheap ones are usually junk, requiring users to invest a lot of time into their machines rather than using them. The affordable ones have some limitations. Higher quality machines are more complex and much more expensive.

I’ve been holding out for a higher quality machine with sturdy framing and strong capabilities. But there is greater complexity – special spindles, specific software you are locked into using, and smaller ecosystems that could result in a steeper learning curve where I’d be mostly on my own.

Choosing the Shapeoko 3

I ultimately settled on the Carbide 3D Shapeoko 3. I also ordered one of their smaller benchtop self-contained machines, the Nomad 883, because it more closely aligned with my needs and seemed more capable for higher precision work on smaller workpieces. I devised an elaborate editorial plan that justified it.

Here’s my rationale – the Nomad 883 could be an office machine, working out parts for ToolGuyd needs, and the Shapeoko 3 would live in the garage, doing all the larger workpiece 2D machine type of stuff.

I went with the Shapeko for two reasons – first, it seems more robust and thoughtfully designed than others on the market, and also because the inventor (now a part of Carbide 3D) left a very positive impression with me the few times we chatted via email a few years ago when I first inquired about an earlier generation machine.

I was offered an X-Carve machine for free a while back, but declined at the time due to lack of space. When I did have space, their PR changed and I was told they were out of samples. X-Carve vs. Shapeoko is a very common comparison when it comes to beginner CNC router machines, and Carbide 3D’s page on the matter sealed the deal for me. At the time of this posting, it doesn’t appear you can eve buy the smaller X-Carve 500 anymore, only their full-size model.

I opted for the smallest of their 3 sizes, figuring the smaller footprint and 16″ x 16″ working area would be enough. Maybe this would be all the CNC router I need. If not, I can upgrade to their XL or XXL kits in the future, as they do offer upgrade kits. Or, I could put that money towards a larger and more capable machine in the future.

Minor Setbacks

There were snags.

I started assembling the machine more than a year ago, several months after I purchased it, and found that a rail was deformed and a v-wheel defective. They sent replacement parts promptly, but I struggled to find the time to take everything apart and swap things out. So, my partially-assembled machine sat on top of a large-enough tool box, and for a long time.

I finally got to getting my Nomad 883 and Shapeoko 3 operational these past few days, following two weeks of steady work cleaning and reorganizing my garage workspace.

I hit another snag, literally. The Shapeoko 3 doesn’t have much in the way of cable management, unlike the Shapeoko 3 XL and XXL machines, which have drag chains. I suppose for a machine this small, and with the electronics box located right behind the Z-axis, it’s not needed. But during rapid movement as I was getting to start on my self-designed tutorial process, the machine snagged and ripped the wires off the y-axis limit switch.

So, out came a soldering iron, where I quickly patched things up. I’ll likely have to redo this repair in the future with a little more finesse. But, it works and got me back on track.

Everything was also delayed because it turned out I was missing mounting hardware and custom brackets from a 3rd party dust collection attachment I ordered (from a different company) at the same time as the machine. I should have been more diligent in checking this when I first received it. I did see a hardware packet, but it turns out that only included the small clamps I ordered at the same time. An email to the company, and the missing “Suckit” dust shoe hardware was on the way.

You can probably tell, but I like things to be *perfect.* And when they’re not, my hesitation tends to become a firm barrier.

About Assembling and Running the Machine

Things aren’t quite perfect now – I need to build an enclosure, tame the wires a bit better, and find a way to support a dust collection hose so that I’m not hand-holding it the entire time – but the entire process did go smoother than I expected.

When I tried 3D printing for the first time, the machine I bought couldn’t print the test print, and I gave up. Here, despite the minor setbacks, the Shapeoko 3 assembly and setup was about as easy as I could have hoped for.

The first tutorial involved zip-tying a marker to the Dewalt router I clamped into the machine, and it worked perfectly.

Wow, was it really that easy??

Side note – Ben’s working on a Benchtop CNC Router Basics post, and so I’m deliberately avoiding going into too much detail here. He has one of the larger Shapeoko CNC router machines and far more experience with it. If you have questions, please ask away, and we’ll make sure they’re addressed here or in that post.

My First Project

What to do next?

Getting the hardware up and running is Step 1. Next, I have to learn how to use the machine. There’s only so much you can learn by reading. I’ve read all about CNC router capabilities and shortcomings over the years, but this – actually starting a project – was new territory for me.

Oh, I have a lot of “this would be great for the CNC router!” projects in various stages of planning, but first I need to learn how to use the machine, as different factors can affect the 2D and 3D modeling processes and design approach.

Carbide 3D has their own software for modeling and machine control, called Carbide Create and Carbide Motion, respectively.

Rather than try to design something simple, I decided to find a logo to carve into an HDPE cutting board.

Actually, I started to work out my own simple 2D design first, involving concentric circles, but I quickly hit a roadblock when trying to work out the intent. All of a sudden, my circles turned into a bit holder and my desire to learn the machine started to require my also learning the design software instead. So why not start with something decorative?

I conducted a Google Image Search for a Thundercats logo/emblem. If you click “advanced search,” you can opt for svg files. SVG files are 2D vector graphics, meaning they can be scaled and easily translated to machine code.

I could/should have simply done a similar carving with the ToolGuyd logo, but that would have required retrieving files from a different computer, rather than being able to do everything from the laptop I brought with me to the garage. If I went back in to another computer, I would surely have been distracted, pushing the project to another day. Future designs will likely be worked up and converted on a different computer, but for this tutorial-in-nature project, I went with the first “what I can do here and right now” idea.

You can create SVG files with free or paid software as well. Simply conducting a Google image search or general search for “keyword” and “svg” resulted in a mess of etsy listings and other marketplaces where they are selling such graphics. Opting for the Google advanced search where I selected svg as the file type brought up results where someone already did the hard work of tracing an image file into a vector graphic.

I did similar work in the past, when learning either Inkscape (free software) or Adobe Illustrator (paid software), and have all the files on a different computer somewhere. It’s not terribly complicated – you convert a jpg or other image file and then tweak nodes slightly if or where needed. But for this, I wanted an image that was ready to go.

Okay, so I had an svg file, imported it into Carbide Create, and scaled it down to fit in a 4″ x 4″ space.

The file had three shapes – the outer circle, the “cat” head, and the eye.

It then took some work with Carbide Create on how to figure out the toolpath commands. Ultimately, I realized selecting the cat head outline and the eye allowed me to pocket around the eye.

It took a few tries…

I also learned that I set my Z-axis off a little with the probe, resulting in a Thundercats symbol being engraved into my machine’s MDF support board.

The Ikea HDPE cutting board I was using (I have a lot of these, purchased for cheap jig, workshop, and project materials) is maybe 5/16″ thick.

I ultimately set the stock thickness to 0.300″. I set the inner components to be cut out at 0.200″. and the other circle at 0.2800″.

I ran into trouble when I output everything as a single file, as there was no prompt for re-probing for Z-height zeroing between tooling changes. That could be a Carbide Motion limitation, or something I need to program in via G-code, which is output via Carbide Create for Carbide Motion to follow.

So, I used Carbide Create to output two files, Part 1 and Part 2.

Part 1:

• Route outside the eye using a 1/16″ end mill
• Route inside the cat’s head using a 1/16″ end mill

This was done to create the shape for the eye, and for finer details for the cat head outline.

Part 2:

• Pocket the cat’s head using a 1/8″ end mill
• Cut out the circle using a 1/8″ end mill

I felt that a 1/8″ end mill would allow for faster cutting, and allow for finer details to remain compared to if a 1/4″ end mill were used.

Much More to Learn

As with any tool, there is much more for me to learn.

But hey – this is a good start, right?

There is also much to do regarding optimizing the machine environment, such as adding in better user controls (such as a physical emergency stop), limiting dust, and lessening the noise output, but now that I have my first taste of what it can do, I’m not letting myself get hung up on small obstacles anymore.

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I probably have 3 or 4 drafts that I never published here, totaling at least 10-12,000 words, discussing my stance towards sponsorships and sponsored campaigns.

It’s an extremely complicated and messy topic. Even today, an attempt to break things down resulted in 2500 words that still didn’t fully articulate things.

We have taken part in a couple of sponsored campaigns over the years, and with each opportunity I weigh a number of factors.

What are we being asked to do?

Is this a tool, brand, or retailer that I support?

Is the sponsor trying to influence me?

Are they trying to put words in my mouth?

Can the potential results fit their goals?

We’ve said no to some opportunities for advertising and sponsorship, and yes to others.

But, I tend to say “yes” where opportunities are fitting, and I won’t apologize for that.

I am lucky in that I can and will turn down disagreeable advertising and sponsorship opportunities. If it ever comes to ToolGuyd’s continuation or my sacrificing my ethics and ideals… my ethics come first. There have been tough times in the past, and there might be tough times again in the future.

However, I’m not so lucky where I can turn down opportunities that feel like a good fit for ToolGuyd. If an opportunity checks all the boxes regarding interest and ethics considerations, I will consider it.

Saying “yes” to opportunities I agree with allows me to say “no” to opportunities I don’t.

I am open to alternative ideas.

The industry has changed, and things are more complicated, with some brands and retailers giving more opportunities, information, and samples to sponsored parties, eschewing or even eliminating traditional press release, media communications, and sample submission practices.

We’ve seen and heard of influencers and media sites purchasing social media clout in order to chase such opportunities.

I will continue to turn down opportunities which are disagreeable, and there was one a few months ago where I agreed but then backed out when conditions changed and it became ridiculous what I was asked to do. It’s okay to “leave money on the table.”

Sponsored projects or explorations help to support ToolGuyd, certain content, and also contributor content and certain reader giveaways. They also sometimes provide testing opportunities that otherwise wouldn’t be possible, in regard to sample availability and also time commitment or effort justifications.

Each opportunity is a learning experience, and although each partnership or arrangement has been unique so far, it might eventually be the case where I can figure out a more streamlined or “standard” approach.

To me, sponsorship makes possible “above and beyond” time and effort, such as a project that focused on a particular brand or product exclusively, or an exploration that crams extensive hands-on opportunities into a specific time frame.

One thing I am still not open to is the idea of sponsored reviews. Most proposals I’ve received in the past have been flexible enough where terms can be modified. And when they weren’t, I declined. I recall at least one arrangement where reviews were kicked out of the contract and replaced with an advertisement either preceded or followed unsponsored content.

The entire tool review industry, and media industry as a whole, has shifted.

I’m open to any suggestions, recommendations, or feedback you guys might be willing to offer.

We’ve said yes to opportunities in the past, and if there are future opportunities, I will consider them on a case by case basis as well. Here’s the hard part – striking sponsored reviews from the list, and striking out anything that might feel unnatural (such as the robotic endorsements you’ll find on the radio), what would you do if in my shoes?

I tend to make ToolGuyd-related decisions from a I Am the Reader standpoint, a philosophy that goes back to the beginning of our 11-1/2 year journey so far.

So, maybe put yourself in my shoes. What might you be open to as part of partnerships or sponsored arrangements?

To me, the sponsored component is for time and effort beyond what I could or would offer or deliver for free.

In a comment reply in another post, I wrote:

The approach I took here means that in an alternate reality I would have posted this same exact post in the same exact way, except unsponsored, without mention of any partnership, and at a much later date (if it wasn’t caught up in the black hole that is my backlog). Isn’t that how these things should go – that one should’t say anything under sponsorship that wouldn’t still hold true otherwise? But given my schedule and how I rotate testing tools into my mix of go-to’s, it would have taken maybe a year for me to give the tools half the hands-on time.

It’s a very loose analogy, but I enjoy making and giving away pickles. If a friend or even an acquaintance asks, sure – here’s a jar of pickles. Now let’s say someone asks for a jar of sauerkraut. That’s something I’d be interested in experimenting with, and could find a way to work into my schedule down the road. But now their timetable is specific, disrupting my schedule, they want 4 jars, requiring more work, and the experimentation might require ingredients or equipment I don’t already have. They’re willing to pay, and I am encouraged to share about the experience. If it turns out to be foul, then nobody gets sauerkraut.

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A reader wrote in, asking about if or how Lee Valley has been affected about the current COVID-19 closures, or at least that’s how I interpreted it.

Lyle wrote:

Do you happen to know if Lee Valley Tools is operating? I tried calling both their toll free numbers and both give me a recording that the mailbox is full and I can never reach anybody. There is no message to indicate that they are closed during the pandemic or anything, in fact once I heard a recording indicating their phone support hours being reduced but I am trying to call during those times.

I emailed them but I get an automated reply saying that it will take 6 days to get back to me. Just frustrated that I can’t get them on the phone. I even tried calling a few of their stores but no luck there either. Just curious if you heard anything. Thanks.

I have not heard anything specific about or from Lee Valley, but perhaps the following personal experiences will help:

First, they do have a COVID-19 status update page, with the last update being dated 6/23/20:

These are not normal times, and while we continue to adapt to changes in operating conditions, we are not hitting our normal turn-around times for orders. The physical distancing necessary to protect the health and safety of our staff makes it difficult for us to scale our operation to handle volume peaks. Our carriers are also experiencing delays which are beyond their control. All of this means that it will take longer for your order to arrive.

We know your tools and supplies are important to you, and we want you to know our staff are working as hard as possible within safety limits to get them to you as fast as possible.

Thank you for your patience and understanding – it is not going unnoticed!

Call volumes are very high, and we have reduced staff

Emails are being answered continuously. Due to the high volume of messages, we continue to have a backlog.

(Emphasis is my own.)

I placed several orders from Lee Valley over the past few months, after COVID-19-related closures went into effect, and they shipped all the orders in a relatively timely manner.

I contacted customer service on 5/14/20, about a rather unusual problem with a product I purchase in the not-so-recent past. They responded with a personalized email on 5/21/20, as opposed to a canned boiler plate response.

Lee Valley sells tools, hardware, gardening supplies, and home supplies. Especially with stores closed, they must have seen incredible volumes of sales, inquiries, and customer service requests.

More demand plus fewer staff = huge backlog. Large companies can barely cope with higher volume and reduced staff, and smaller companies are probably even more affected.

Yesterday I heard from a different company, regarding emails I had sent them starting in April. I was told they received maybe 60,000 emails and only have 25 associates to handle all this. That would mean more than 2,000 emails per person to handle, each requiring a unique individual inquiry or problem requiring their attention.

Back to Lee Valley. They were open, and I’m reasonably certain they are still open.

Part of their reply to me read:

Our Special Order group that normally handles request for parts like this is temporarily shut down due to reductions in staff levels and business hours caused by the pandemic. [Removed for brevity.] We are currently backlogged with processing orders but hopefully this will be shipped out sometime next week.

We all have to try to be patient.

With Lee Valley, they’ll make it right for you if they can. It might take some time, but their customer service has always been excellent, raising the bar to standards few other companies can hope to reach.

I could try to find out more, but I’m nearly certain I’d just be a bother and that it wouldn’t lead to learning anything different.

More Info via Lee Valley

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I have a fancy USA-made dehumidifer that has apparently failed after 3 years. I recently replaced the humidity control switch (under warranty), but it’s still suffering from issues.

The front panel is held in place using Torx-head screws.

Here are some things I discovered, while trying to troubleshoot and fix the darned thing in the wee hours of the morning

Where Did I Put My Torx Screwdrivers?

Water was dripping out of the machine where it wasn’t supposed to. I found my nutdrivers relatively quickly, tightening down a lock-nut that probably shouldn’t have been a little loose. By “relatively quickly” I mean I tried to use the nutdriver ends of a multi-bit screwdriver before realizing the handle kept running into obstacles. The too-small nutdriver tip could reach, the too-large one couldn’t, and it took my grabbing an older Craftsman nutdriver set to realize I needed an intermediate 11/32″ size anyway.

But before all that, I had to access the panel, which required removing 8 Torx screws.

Where are my Torx screwdrivers or nicely organized row of 1″ bits?

I had a 3pc Torx screwdriver set in the garage, but the largest size was too small. I dug out two different multi-bit screwdrivers that were already in the basement, but their largest Torx sizes were also too small.

I have a PB Swiss Torx set I bought from Amazon a full 10 years ago (and for $15!), but I stored it away a few years ago due to disuse.

When I swapped out the humidity control switch earlier, I dug out a bit ratchet and precision screwdriver bit, and that worked in a pinch. I didn’t have patience for that improvisation, not at 4am.

I know where my mini drivers are, but they’re way too small.

View this post on Instagram

I love mini Torx drivers (this one’s a @weratoolrebels ) for control and precision, but I always laugh at these for looking too much like a party toothpick. I don’t know where the visualization comes from, maybe because it’s overall dimensions are close to the little toothpick swords? #tools #precisiontools #wera #contractor #diy Smaller Torx drivers can be very useful for #edc and #knife adjustments.

A post shared by ToolGuyd (@toolguyd_stuey) on Apr 15, 2020 at 4:53pm PDT

I didn’t want to start digging around my office/electronics space for bits, because the kids were sleeping.

I ended up using ball-end L-shaped Torx keys that I keep in the basement, and then grabbed a Milwaukee Shockwave 2″ T25 bit that I used with a too-long bit driver handle.

I have a stockpile of plenty of power bits and insert bits in the basement, most of them impact-rated. Using a 2″ power bit with an extra long length bit holder isn’t glamorous, but it worked.

What I’m Ordering

Tool deficiency? Gotta fix this.

My multi-bit screwdrivers all tend to have Torx tips that are on the small side. So, I just ordered this Tekton 6-in-1 hard-handled Torx screwdriver, with T20, T25, T27, and T30 tips. I will likely put it in a maintenance drawer in the basement, and that’s where it’ll live so that I don’t have to embarrass myself again by not being able to find the tool I need when I need it. Or, maybe I’ll wall-mount a loop to give it a place in the utility room.

This driver is priced at $10 via Amazon and is made in the USA. Plus, I’ve been meaning to find an excuse to try out Tekton’s new hard handle design.

Of course I am now able to dig out my Wiha multi-bit screwdriver in no time, and it has T20, T25, and T30 bit tips. But, I also use that driver for household tasks and it sometimes goes missing.

With this new driver, the hard handle should allow for easier wipe-downs compared to my Wiha’s cushion-gripped handle.

Having a dedicated larger-size multi-bit Torx driver will be useful. I bet it will also eventually be used for things like saw blade changes. Maybe?

At $10, this fills a need but without breaking the bank. I will also try to dig out my hard-handled PB Swiss screwdriver set, which will surely smell foul after being stored in a closed box for so long.

Buy Now: Tekton 6-in-1 Torx Driver via Amazon

Unrelated: Weird Sizing – T20 Tool in a T25 Fastener?

This is the part the confused me, and not because it was the middle of the night when I set to troubleshooting all this.

I removed 8 screws using an L-shaped Torx T20 key. The short end was straight-cut and I used it to break the fasteners free, and the long end is ball-shaped. It felt a little clunky, but it worked, and I thought the uneven feel was due to the ball-end tip shape.

For reinstallation, and because I kept installing temporary screws to hold things in place while I powered it up for testing, it was then that I put together an improvised screwdriver-shaped pairing between a 2″ power bit and extra long driver.

T25 fit best.

So, a T20 bit fit in the fasteners a little loosely and still managed to turn them, but T25 provided a more secure fit. What?

I’m going to have to be more careful in the future. I work with hex fasteners a lot more than Torx, in regard to hand tool-related tasks at least, and also of course Phillips and square. With those types of fasteners, a screwdriver either fits or it doesn’t. You can sometimes make different Phillips sizes work, but generally you know which size you’re supposed to use.

It seems that the Torx fasteners in this machine were perhaps tapered? But they don’t really look like it.

You can bet I’m going to see if I can drive in T25 wood screws with T20 bits today, to see if the slight sizing matchup is more common than I was previously aware of.

It was upon close inspection that I noticed the T20 bit didn’t quite completely fill the fastener socket entirely, not the way that a T25 tip does, but it engaged enough to where I was able to use the T20 tool for fastener removal.

How bizarre, maybe this is a fluke?

A T20 bit tip shouldn’t have been able to successfully drive a T25 fastener, right?

Did I stumble across the rare example where the wrong-sized tool can turn a fastener?

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CAT, which you’ll know from their heavy construction equipment and occasional licensed tool-related products, has apparently come out with a new line of cordless power tools.

They new CAT cordless power tools are said to feature brushless motors, with claims of 10X longer motor life, 25% more power, and 50% more runtime.

We’ve seen a teaser on social media (h/t Travis/@ToolsbyDesign), but there’s not much more out there. There’s an empty landing page at Lowe’s, and what looks to be an international website with some images and specs.

The new line of CAT 18V cordless power tools can be powered by a 2Ah Li-ion battery, 4Ah Li-ion battery, or 5ah GRAPHENE battery.

CAT says this about their new graphene battery:

Graphene* polymer lithium battery

• On-board battery capacity indicator
• Instant charging to full in 18min
• High max discharge current service tool better
• keep cool pack for continuous working
• Guaranteed 5 times longer cycle life
• Tough work in extreme low temperature

An 18 minute full charge time? Okay, that’s not “instant” as they say, but it’s still very impressive. (Note, in other places CAT Power Tools says the full charging time is 20 minutes.)

But what’s this graphene stuff all about?

Scientifically, graphene is a single layer of carbon arranged in a hexagonal lattice, and it has some unique properties. There is a lot of research going on right now, with things like graphene nanotubes.

But, you can also create graphene by sticking a piece of Scotch tape to a block of graphite (basically pencil lead material) and peeling it off gently.

Graphene is a special and exotic material, but it can also be rather basic. Think about diamonds, and how you can have 1 carat jewelry that costs thousands of dollars, or some cheap industrial diamond particle abrasives.

So what’s this Graphene* battery all about?

In this graphic, there’s an asterisk with fine print:

Graphene polymer is integrated into the cathode of battery cells to get enhanced performance of battery.

There’s also a bullet point that says:

• Graphene’s low resistance keeps cells cooler under heavy load.

So… there’s some graphene used in the cathode (-) end of the battery cells?

Looking at some scientific paper abstracts that go back to at least 2013, graphene improves electron conductivity of lithium ion battery cathode materials.

Generally, higher conductivity means lower resistance, which means less heat.

But, is this same technology available to other brands? What’s the likelihood that CAT with their nascent cordless power tool line, has access to special tech or Li-ion battery cell tech that other brands are locked out of?

Well, CAT does say that theirs are the “World’s First Graphene battery on power tools.” But this could just mean the battery cell contact is graphene-coated.

In other words, I’m not impressed – I see this as flashy marketing, and it’ll take more information to convince me otherwise. The fast charging rate seems like a big deal, but the CAT cordless power tool lineup is starting to take on an “as seen on TV” feel.

CAT’s new 18V cordless power tool system is launching with quite the selection of tools, including:

• Drills
• Angle grinders
• Rotary hammer
• Circular saws
• Planer
• Impact driver
• Radio
• Sanders
• Lights
• Combo kits
• Batteries
• Chargers

This is a new “1 for All” platform.

Here, you can see that there will be a very broad selection of cordless power tools included in the 18V system. In addition to “core” tools, namely drills, an impact driver, circular and reciprocating saws, there will also be other staples such as an oscillating multi-tool, grinder, jig saw, planer, sander, and more.

But, there are also some corded power tools, such as a heat gun and a polisher.

And also new 12V (Max?) cordless power tools.

So, 1 For All, as long as you stay within the 18V system? Or is that meant to be one cordless power tool system for all types of users?

The new CAT brushless power tools have a mostly matte black color scheme, with dark red and of course CAT-yellow accents.

Spec-wise, the new CAT brushless power tools look to be competitive.

If I had to guess, I’d say they are going to be marketed towards DIYers at mid-level pricing. The new CAT 18V cordless circular saw, for example, looks to be positioned between Ryobi and Kobalt or Ridgid in design.

It seems like a strong signal, for CAT to release so many cordless power tools at once.

And then there are even more – a corded woodworking router, tile cutter, and cut off saw.

Some have theorized that CAT partnered with Positec for these new cordless power tools.

Read this if you’re not familiar with the name.

Positec is the company behind Rockwell and Worx power tools, and they have also partnered with (Sears) Craftsman in the past, making quite a few of their power tools as well.

The new CAT cordless oscillating multi-tool, at the least, looks to almost certainly be made by Positec, as it features a Rockwell-specific blade change mechanism.

The pieces then start to fall into place – both the marketing angles and the breadth of the new lineup.

There are only so many companies that are capable of developing this many tools, or at least only so many companies that could do so competently, and Positec is one of them.

At this time, it’s unclear as to when or even where these CAT cordless power tools will be sold. It’s possible they will be released in the USA, but unclear at this time. The fact that the tools are marketed with metric specs suggests they will launch overseas in Europe either initially or perhaps even exclusively.

Here are some model numbers for the new CAT power tools:

CAT Cordless Drills

• DX11 drill/driver
• DX12 hammer drill
• DX13 higher powered hammer drill
• DX12K hammer drill and impact driver combo kit
• DX14 12V drill
• DX15 12V impact drill (hammer drill)
• DX17 corded hammer drill
• DX16 higher powered corded hammer drill

The CAT 12V drills don’t seem to feature brushless motors.

CAT Fastening Tools

• DX71 18V 3-speed impact driver

CAT Rotary Hammers

• DX21 18V rotary hammer
• DX26 corded rotary hammer
• DX27 higher powered rotary hammer
• DX28 demolition hammer

CAT Grinders

• DX31B 18V angle grinder
• DX37 750W 115mm/125mm angle grinder
• DX371 750W 115mm/125mm angle grinder
• DX372 750W 100mm angle grinder
• DX36 1200W 125mm angle grinder
• DX35 2350W 230mm angle grinder
• DX351 2350W 230mm angle grinder
• DX352 2350W 180mm angle grinder

CAT Saws and Cutting Tools

• DX53B 18V circular saw
• DX59 1400W circular saw
• DX56 1800W circular saw
• DX51B 18V cordless jig saw
• DX57 750W 26mm jig saw
• DX54 750W 20mm jig saw
• DX52B 18V cordless reciprocating saw
• DX58 1200W reciprocating saw
• DX89 2100W router
• DX55 110mm tile cutter
• DX519 355mm cut off saw

CAT Material Removal Tools

• DX81B 18V cordless planer
• DX86 900W planer
• DX87 2000W heat gun
• DX38 180mm polisher

CAT Cordless Worklights and Radios

• DX62B 18V jobsite light
• DX61B 18V Bluetooth radio

CAT Sanders

• DX42B 18V orbital rotary sander
• DX46 125mm rotary sander
• DX461 125mm rotary sander
• DX47 1/4 sheet palm sander
• DX471 1/4 sheet palm sander
• DX45 1/3 sheet sander
• DX44 1/2 sheet sander
• DX48 belt sander

CAT Oscillating Multi-Tools

• DX41B 18V brushless multi-tool
• DX49 350W multi-tool

CAT Cordless Power Tool Batteries and Chargers

• DXB2 2.0Ah battery
• DXB4 4.0Ah battery
• DXB5 5.0Ah Graphene battery
• DXC4 18V 4A charger
• DXC15 15A charger

The DXC15 is a 15A battery charger (whoa!), and CAT Power Tools says it can charge the 5Ah Graphene battery to 80% in 15 minutes and full charge in 20.

When paired with the other batteries, the DXC15 will recharge the 2.0Ah or 4.0Ah batteries in 30 minutes. It charges the 2.0Ah battery at a 4A rate, the 4.0Ah battery at an 8A rate, and the 5.0Ah Graphene battery at a 15A rate.

The DXC4 charger can fully charge the 2.0Ah battery in 35 minutes, or the 4.0Ah battery in 68 minutes.

Oh, There’s More – CAT Slide Lock Tool Boxes

As if an entire new line of corded and cordless power tools wasn’t enough, there will also be new Slide Lock tool boxes and power tool accessory cases.

Discussion

There’s a lot of first-glance marketing information, and details for the tools, but no press release, media information, or other such resources to put the new CAT power tools into context.

The chargers are labeled “DX: PRO,” and while some of the tools certainly have pro-level cordless power tool specs, I’m not convinced they’re aiming to compete with current market leaders such as Dewalt, Milwaukee, Bosch, or Makita.

There’s no mention of warranty, pricing, or availability.

“Let’s Do the Work,” “1 For All,” and “Graphene” don’t quite provide much context either.

The new CAT cordless power tools don’t look to be entry-level, as they sport more premium features and specs. The brushless reciprocating saw, for example, has an oscillating mode, rafter hook, and  pivot foot plate adjustment. The CAT cordless circular saw has a magnesium shoe and aluminum blade guard.

I’m now getting the feeling that the new CAT power tools might be aimed at valued-minded pros, and perhaps DIYers with greater demands and higher budgets.

At first glance, there was definitely an oh, more licensed CAT products feel to this, with the CAT and Caterpillar brand seemingly slapped onto a limited selection of tools. But with a deeper look, that isn’t the case at all.

This isn’t like their metal tool box.

Or some work boots.

Or even the CAT Android phone.

This is a major push.

The question now is about where these tools will launch. Emerging markets? Europe? North America?

Where is there room for CAT-branded corded and cordless power tools, tool boxes, and power tool accessories?

If they do launch in the USA, will the CAT tool brand follow “as seen on TV” marketing that seems to have made Worx and Rockwell flagship products so successful? Will they be embraced by a brick & mortar big box retailer, and if so which one?

Everyone knows the CAT and Caterpillar brand from their heavy construction equipment. But can this sell their tools?

Despite some wrinkling of the nose at the marketing language and claims, such as “Graphene batteries!!”, CAT’s introductory selection is nothing to sneeze at. This must have taken a lot of work to get off the ground, and on paper, they made the right calls to get the attention of more discerning users.

If CAT does launch these tools here, expect for there to be a lot of marketing hype – especially if the line is made and promoted by Positec. But, like other Positec tools, quite a bit of that hype will be deserved.

At first glance, I couldn’t help but question if and why the world needed a line of CAT-branded cordless power tools. But, a deeper look has me convinced that they at least have the potential to make waves, and to shoehorn themselves into relevance in a typically crowded industry.

Let’s watch and see.

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Milwaukee has announced that they will soon be coming out with 3 new USA-made magnetic I-beam levels.

The new levels feature an all-metal frame (red anodized aluminum) that Milwaukee says is stronger and built to withstand jobsite conditions, and an integrated pitch vial.

The pitch vial has 1° and 2° marks, for convenience when working on runoff applications.

The vials are set behind impact-resistant windows, protecting them from impact damage, debris, and fogging.

The new Milwaukee I-beam levels also have a magnetic edge, for holding to ferrous surfaces for hands-free use, and a top-read window at the center for easier overhead viewing.

Accuracy is said to be within 0.0005″ in all working positions.

The new levels will be available in 24″, 48″, and 78″ lengths, and Milwaukee says they are backed by a limited lifetime warranty.

Pricing and Availability

• 24″ – MLIBM24: $30
• 48″ – MLIBM48: $40
• 78″ – MLIBM78: $80

ETA: September 2020

Buy Now: 24″ via Tool Nut
Buy Now: 48″ via Tool Nut
Buy Now: 78″ via Tool Nut

See Also: Empire 24″ Magnetic Level via Amazon

Discussion

As you might know, Milwaukee Tool acquired Empire Level several years ago, and has pumped money into the brand and their USA production facility.

We have seen other new Milwaukee layout and measuring tools that seem to have been born from the Empire Level acquisition.

New USA-made Milwaukee levels? Sounds good to me.

What’s interesting is that the new Milwaukee level looks to be an evolution of Empire’s professional magnetic heavy duty I-beam levels.

Compared to the Empire EM81.24, the new Milwaukee level looks to have the same profile shape, similar end caps (perhaps), and similar handle and hanging punch-outs.

If I had to guess, I would say that the vial housings have been beefed up a little.

Instead of one each of horizontal, vertical, and diagonal vials as with the Empire levels, the new Milwaukee levels have a single horizontal and two vertical vials. This isn’t unusual for I-beam and box levels.

There’s nothing revolutionary about Milwaukee’s new magnetic levels, but it’s still an important expansion for them. These new levels complement Milwaukee RedStick box levels, and come it at lower pricing.

See Also: Milwaukee RedStick Box Levels via Acme Tools

Milwaukee’s RedStick compact 24″ level is priced at $40, their RedStick compact magnetic level is $59, their RedStick level is $79, and their RedStick magnetic level is $89. As a reminder, the standard RedStick levels so far have been box-profile levels. Their are different features, such as a large “Sharpsite” central vial cut-out, whereas the new I-beam levels have only a window.

But, compared to 24″ RedStick box levels randing in price from $40 to $89 or so, the new 24″ I-Beam level is just $30. The are cheaper levels out there, but this is probably as far as Milwaukee is willing to go without sacrificing build quality or branding image.

When Milwaukee first came out with their new levels, seemingly building upon Empire Level know-how and capabilities, I asked about whether they would be offering as a broad a lineup of layout and measuring tools. I was told that no, they would seek to provide innovation where new features or special construction can offer an improved user experience.

Basically, new Milwaukee levels and layout tools would be built to a premium.

As a result, this seemed to differentiate Empire Level and Milwaukee Tool with a “good and better” and “best” type of tier-like structuring.

Consider a trip to the ice cream shop. Empire Level would be the cake and sugar cone options, and Milwaukee the waffle cone with chocolate and sprinkle-coated rim.

But, several years have passed, and it seems there has been strong demand for lower-priced level options from Milwaukee.

Perhaps the new Milwaukee levels are better than Empire’s.

Some vendors have the Empire EM81.24 priced at $30 – the same price as the new Milwaukee, but Tool Nut has it at $22.

I’m not sure how I feel about the overlap.

If the new Milwaukee magnetic I-beam levels bring improvement to the table, and distinction, it’s a good move.

I’m optimistic that the new levels are great products.

And, I think that this is an isolated example of near-overlapping tool options between Milwaukee and Empire options. It seems like a cautious instance of Milwaukee catering towards user needs and wants, rather than the start of a pattern.

We know that there are some tool brands that play “lick and stick” with the their brand labels, but Milwaukee knows this too, and they have been extremely careful to avoid falling into the same tendencies.

I say all this because I know some of you will immediately recognize the similarities to Empire’s offering. Plus, this context makes the new launch more interesting to me. Yes, it’s noteworthy that Milwaukee has come out with new I-beam levels that are priced lower than their RedStick levels, and that these new levels are made in the USA. But what insight does this launch give into Milwaukee’s long term roadmap and strategies? It’s a divergence from their typical behaviors, to complement more premium-featured tools with a little more basic and lower-priced options, but I’m not taking this as a sign of what’s to come.

It still looks to be a step up compared to Empire, rather than a step down for Milwaukee, and as we get closer to the launch you can bet that I’ll bug Milwaukee for some added details about any differences.

One thing’s for certain is that you can bet a lot of folks are going to buy these new levels.

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Two months ago, Harbor Freight recalled several Pittsburgh jack stands. Today, they sent out an email informing customers that the recall has been extended to include one additional model, 56373.

The way they are approaching this is unusual, as brands and retailers typically don’t email their entire subscriber base to announce product recalls, although this is certainly a practice that could and in some cases should be followed.

Basically, they have identified a small number of Pittsburgh 3 ton jack stands (56373) to have a welding defect. Thus, these jack stands are added to the existing recall.

If you own any of the recalled jack stands, stop using them and bring them to your local Harbor Freight store for a cash refund or store credit.

The email also says that they have investigated ALL of their other Pittsburgh 3 ton jack stands (56371, 56372, 57308), 6 ton jack stands (56368, 56369, 56370), and 12 ton jack stands (56374, 56375), and found them to not have this same defect.

If you own one of these jack stands that are not being recalled, and are concerned about their safety, you can still bring them back for a cash refund or store credit.

Following is the email sent out by Eric Smidt, owner and founder of the company:

To the Harbor Freight Community:

I’m writing to apologize. I often reach out to tell you about Harbor Freight’s commitment to quality and all the investments we’ve made to deliver quality tools at the lowest prices. Your trust matters deeply to me and I’m proud of how far we’ve come. So when we have a product recall, it hurts.

A few months ago, we recalled our Pittsburgh 3 ton and 6 ton steel jack stands (SKUs 56371, 61196 and 61197) due to a manufacturer’s defect. We asked customers to return them and receive a gift card that could be used to purchase replacement jack stands. I felt terrible about that recall because you should never have a concern about the safety of any of our products.

Today, I feel even worse. I’m disappointed and embarrassed because we’ve identified a welding defect in a small number of the Pittsburgh 3 ton steel jack stands (SKU 56373) that replaced the recalled jack stands. We’re now adding these jack stands to our recall. Unfortunately, this defect wasn’t discovered during the initial recall investigation. If you own these jack stands or any of the jack stands in our original recall, whether or not you have had an issue with them, please stop using them immediately and bring them back to your local Harbor Freight Store for a full cash refund or store credit (see details here).

We have investigated all of our other Pittsburgh 3 ton steel jack stands (SKUs 56371, 56372 and 57308) as well as the Pittsburgh 6 ton steel jack stands (SKUs 56368, 56369 and 56370) and Pittsburgh 12 ton steel jack stands (SKUs 56374 and 56375) and did not find the defect. Although none of these other jack stands are being recalled, if you own any of them and have any concern whatsoever, please bring them back and we’ll give you a full cash refund or store credit for those as well.

I want to apologize to all of our customers. While we’ve dramatically grown our team of engineers and inspectors, and intensified our tests and inspections, I assure you that the lessons learned from this will drive further improvement.

As the owner and founder of Harbor Freight, I want you to know that we stand behind every product we sell and that safety will always be our top priority.

Regardless of Harbor Freight’s reputation for cheap and inexpensive tools, inexpensive tools should still be safe to use. They’ve got quite a bit of egg on their face for this string of automotive jack recalls, but at least it seems like they’re doing an admirable job of owning up to it and in their attempts to make things right.

Recalls can diminish public confidence, but I can’t imagine a better way for them to be handling this. Let’s hope this is the last Pittsburgh jack stand for Harbor Freight to have to recall.

More Info – ToolGuyd Recall Post
More Info – Harbor Freight Jack Stands Page

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We’ve been featuring CNC-related content recently, and there’s more to come. But, we’ll also be featuring handheld and benchtop-style tools too.

3D printing and benchtop CNC machines have dropped in price in recent years, and while I personally planned to buy or build one for a very long time before actually doing so, mass media coverage of these machines really struck a nerve with me.

“Now you can build anything at home.”

Well, wasn’t the same true before? Without a CNC machine, you can build a lot of the same things, it just takes more tools, more time, more effort, different techniques, and varying degrees of skill or experience.

CNC machines are still tools, and ones you have to learn and become more skillful in using. But they won’t replace traditional tools. Many hobbyists and pros use CNCs alongside all of their other tools.

We’re planning on more CNC-related content, but not in place of other types of tool coverage and content.

I have come across so many shallow tutorials over the years. “Download this file, load it into your 3D printer, and voila there’s your part.” Sure, that’s one way of approaching projects, but the lack of detail always bugged me.

I have a backlog of so many projects, some of which my now-operational CNC machines will help me tackle with greater ease, but most still require traditional tools and elbow grease.

If you’re not interested in CNC-related topics, don’t worry, it’ll only be a side focus. Send us some feedback! If you have a request for reviews, coverage, how-to’s, or projects featuring other types of tools, let us know.

I have an idea for an upcoming series that I think might be fun, involving different designs and tool approaches to meet the same project need or want.

Tentatively, the goal might be to create a “pencil pot,” with the most basic design requiring the use of basic tools and 2x4s as the material to work with, and the most complex could require the use of a CNC router for cuts and operations much too difficult to attempt by hand. Thoughts?

I’m not looking to steer anyone away from CNC machines, but I know a lot of people sit on their hands while they wait a long time to budget the money, space, or time such equipment usually requires.

More than that, I think it’ll be interesting and fun.

For one project, the design might change to better take advantage of certain tools. For another, maybe different tools would be used to craft the same design but in different ways.

How would you cut the above shape out of a 1″ x 4″ piece of wood?

I would start by tracing everything onto the wood first, or print my design to paper or film that is fixed to the workpiece.

I’m thinking that the outer shape could be cut using a jig saw, perhaps with a router and DIY template to smooth out the edges. Or, maybe a disc or drum sander can be used for the edges. Barring that, some elbow grease and a sanding block or sponge pad might work.

Or, you could use a scroll saw or jig saw if you have one.

The results wouldn’t be perfect, but probably good enough without spending an unreasonable amount of time chasing after ultra-high precision.

The hole at the center is easy, I’d use the closest Forstner-style drill bit and a stop collar. Ideally, I’d use a drill press for the cleanest hole.

Now, what about the inner pockets on the flower petals?

The other edge of the petals might be easily drilled out using a Forstner drill bit, same as the central hole. But what about the inner sections? The easiest method might be to drill a series of holes to remove the waste, and then a sharp wood chisel to shape the side walls.

A router or router plane might be used to smooth out any imperfections at the bottom of the hole. Doing all of the above on a thin piece of template material (1/4″ MDF?) might allow for even better final results.

With a CNC router or milling machine, you have less manual work to do, but you still have to know what to do and why.

Let’s say you go through all that work and then change your mind. You now want a flower shape with 10 petals, and the size changes from 4″ diameter to 6″. And, now you need four of them. Or maybe you just want to change the shape ever so slightly. That’s one of the beauties of CNC machines, but it’s still best to learn how to walk before we run.

What do you think about my idea for a “simple vs. CNC” series, or something of similar inspiration?

The main goal wouldn’t be to demonstrate that one doesn’t need a CNC machine, but I do like this “you don’t need a stinkin’ CNC machine” mentality, as it counters the “you NEED to buy a CNC machine” attitude that has become quite popular in recent years. My feelings are somewhere in the middle, but now that my CNC router is up and running, I think it’ll be interesting to explore the line between “need” and “want.” If you can think of a better idea, I’m all ears.

I should also mention that I would also use such a series as an excuse to explore techniques and projects I haven’t had the time for recently. There’s room for more, in case some of you have requests or suggestions.

And today’s tool of the day: my new Tekton 6-in-1 Phillips screwdriver. I recently ordered their 6-in-1 Torx driver, and figured I’d get the Phillips driver as well for review purposes. In addition to nut driver sockets, it has Phillips bit tips in #0, #1, #2, and #3 sizes. It was an impulse-buy, but I think it’ll get a lot of use.

Buy Now via Amazon

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New Dewalt ToughSystem 2.0 tool boxes are almost available! Acme Tools listed a selection of the new Dewalt ToughSystem 2.0 tool storage products earlier this month, and with a July 15th, 2020 shipping ETA for some items, and September 1st, 2020 for others.

Buy Now: Dewalt ToughSystem 2.0 via Acme Tools

Dewalt ToughSystem 2.0 was originally expected to launch in April 2020. The COVID-19 pandemic seems to have delayed things, but only by a little bit.

Dewalt has not yet officially announced the ToughSystem 2.0 tool boxes, and so we don’t have a formal list of products, organizers, accessories, or what they mean by “compatible with most ToughSystem” products.

Here’s what we know so far from an influencer’s STAFDA coverage.

It appears that the major change is the click-to-lock latching mechanism, in contrast to the fold-in side latches from the original ToughSystem tool boxes.

The new tool boxes also have freshened aesthetics, with rounded edges and contours.

There’s a new rolling cart and new stacking trays in two different sizes.

Dewalt’s ToughSystem 2.0 music player was available starting late last year, but has been mired by negative reviews. The last update I received was that the negative reviews were being investigated. At this time, it appears that the music player has been pulled from the market, as it doesn’t appear to be available for sale at typical Dewalt dealers. But, the complaints seemed to have been about the music player, and not any toolbox-related features or construction.

There are a lot of questions surrounding the new Dewalt ToughSystem 2.0 tool box system, but at least we finally have a good answer to the question “when can I buy them?”

Acme Tools is Dewalt’s Exclusive Industrial Channel Partner for the Dewalt ToughSystem 2.0 system. Preordering gets in you line for fulfillment.

Dewalt ToughSystem 2.0 Tool Box Prices

• Shallow Tool Tray (DWST08110): $15
• Deep Tool Tray (DWST08120): $16
• Small Tool Box (DWST08165): $55
• Large Tool Box (DWST08300): $65
• XL Tool Box (DWST08400): $75
• Rolling Tool Box (DWST08450): $100
• Combo Kit 1 (DWST60436): $220
  • Small Tool Box
  • XL Tool Box
  • Rolling Tool Box
• Combo Kit 2 (DWST60436-HD): $210
  • Small Tool Box
  • Large Tool Box
  • Rolling Tool Box

Dewalt ToughSystem 2.0 Availability

• July 15th, 2020
  • Small Tool Box
  • Large Tool Box
  • Rolling Tool Box
  • Combo Sets
• August 15th, 2020
  • XL Tool Box
• September 1st, 2020
  • Shallow Tool Tray
  • Deep Tool Tray

(Shipping ETAs might change further.)

Buy Now via Acme Tools

Discussion

I own quite a few Dewalt ToughSystem tool boxes, and the new spring-action self-toggling latches definitely looks to be an upgrade. However, it remains to be seen how well they work.

I also own or possess various Bosch, Festool, and Milwaukee modular tool box products, and tend to prefer Milwaukee’s the best now, with their front-accessible locking and unlocking action. Festool and Tanos Systainers also have a front-accessible latch, while Bosch’s L-Boxx system has side-mounted spring-action self-latching clasps.

I’m optimistic about the new Dewalt ToughSystem 2.0 tool box designs, but can’t say whether the new features hold much benefit over their original ToughSystem tool boxes and accessories.

It looks like you can mix and match certain products, but apparently there will be some incompatibilities. Most ToughSystem products do look to be compatible with the new ToughSystem 2.0 system, but we’ll have to wait for officials details from Dewalt.

Related Posts:

Dewalt ToughSystem Open Tool Tote with Top Handle is Finally Available in the USA Dewalt Revamps ToughSystem Modular Tool Boxes, Says ToughSystem 2.0 on the Way First Look at Dewalt ToughSystem 2.0 Tool Boxes

Bantam Tools has just announced their new desktop CNC milling machine. I still don’t know quite what to think about it, but a reader requested a quick run-down, and so I moved this preview/news post to the top of my list.

First, let’s talk very briefly about Bantam Tools, but before that, a one-line summary:

The new Bantam Tools desktop CNC milling machine is a fully assembled $4000 ($3600 introductory) machine aimed at designers, engineers, and educators.

Bantam Tools?

Bantam Tools already produces a small CNC milling machine, one that specializes in creating PCBs (printed circuit boards) for electronics prototyping. It can do more than that, but over the years it seems to have been tuned and marketed as a PCB prototyping mill.

Before there was Bantam Tools, there was the Other Machine Co, and their Ohermill machine.

Other Machine Co was acquired by Bre Petis, of Makerbot fame, back in mid-2017. Other Machine Co and the Othermill changed names a few months later.

While I had strong interest in the Othermill, that interest waned over time as the makers strengthened their focus on the machine’s PCB prototyping market.

It seems there was a hole in the market, and thus the new Bantam Tools desktop CNC milling machine was born.

An Aluminum-Cutting Machine

Bantam Tools emphasizes that their new CNC milling machine can cut metal, with repeated mention of it being capable of creating aluminum parts and prototypes.

The new machine features an ER-11 collet, and they recommend a maximum tooling shank size of 1/4″.

ER-11 collets are widely available at industrial suppliers, and in 1/16″ thru 1/4″ sizes. There’s also a 1/32″ collet available from some sources.

In other words, you can use real end mills, up to 1/4″ in size. The machine comes with an ER-11 1/4″ collet, and so you’ll need to source other collets if you want to use other sizes of end mills.

The emphasis on aluminum cutting is an important one. CNC machines are generally only as rigid as the materials used in their construction, and compromises in components, design, and pricing often makes it challenging to squeeze metal-cutting performance out of desktop-sized machines.

Softer materials, such as HDPE or other non-ferrous materials, might also be a breeze for the new machine.

Bantam says that their new CNC supports machining:

• Aluminum
• Brass
• Steel (??)
• Copper
• Wood
• Linoleum
• Engineer Plastics
• Machining Wax

Although steel is referenced in Bantam Tools’ fact sheet, I would be hesitant not to assume this would be with some stringent limitations – as expected. Aluminum machining is very good for a machine this size. If it can handle some operations in steel, that would be a bonus.

The launch video clarifies that the machine is really optimized for machining aluminum.

Who is the Bantam Tools Desktop CNC Machine for?

The target audience is said to be designers, engineers, and educators.

With the new Bantam Tools Desktop CNC Milling Machine, we’re offering product designers, engineers, and educators who prototype the ability to reliably machine aluminum and other materials at an entry level price point. Because this machine is perfectly suited to explore, teach, learn, and prototype, we know it’ll be a welcomed boon to both educators and product designers.

They also say that:

It’s ideal for those looking to bring prototyping in-house or master the fundamentals of CNC machining.

In other words, this is aimed at commercial and academic users, seemingly with greater towards prototypers.

What Makes the Bantam Tools Desktop CNC Milling Machine Special?

The new Bantam Tools CNC machine comes with a metal T-slot table, for heavy duty hold-down capabilities.

The standard tooling package comes with a right angle alignment bracket, (2) toe clamps, collet wrenches, the aforementioned 1/4″ ER-11 collet, and a 1/4″ flat end mill.

It also comes with a 1/4″ probe, for zeroing your X, Y, and X axes.

The Bantam Tools desktop CNC milling machine is also fully enclosed. It’s not the first machine on the market to be fully enclosed, but it seems to be the first machine focused on aluminum cutting.

In my opinion, the T-slot table helps to set the “serious prototyping” tone for the Bantam Tools desktop CNC mill.

However, additional details would be welcome. Is it made from aluminum? Steel?

How will cutting fluids be accommodated? Maybe a cool air blast system could be used? Where? How?

The Bantam Tools desktop CNC milling machine is said to feature swappable build plates, but what does this look like?

Auto probing is a very nice touch, which should help simplify machine set-up every time the workpiece is refreshed and new operations are set to begin. However, the product details reference a 1/4″ probe; what happens when you swap in a smaller collet and want to use a smaller bit? The process of changing out collets to load a 1/4″ probe might encourage users to instead use a manual zeroing method, which is more time-consuming and error-prone.

Bantam Tools Desktop CNC Milling Machine Fixturing

As mentioned, there’s a T-slot table, a right angle bracket, and (2) toe clamps. That’s a good start.

Consumers might be able to get away securing wood to a CNC router or milling machine using double-sided tape, but working with metal requires a beefier physical hold.

What size is the T-slot table? Are other accessories planned, such as a small milling vise?

Nice Touches

I recently set-up a purchased desktop CNC machine, and while enclosed, chips can escape through the bottom. There is a hinged cover, but the hinge is basically flexible plastic with panel trim channels on both ends.

The new Bantam Tools desktop CNC milling machine, on the other hand, features a cover with solid-looking hinges, and what looks to be a very thick base plate.

You can also spot an E-stop (emergency stop) on the front panel.

Bantam Desktop CNC Milling Machine Tech Specs

The working volume is 7″ x 9″ x 3.5″. That might not seem like a lot compared to the huge sheets CNC routers can work with, but this is decent for a benchtop CNC machine that can work with aluminum.

• Working Volume: 7″ x 9″ x 3.5″
• Overall Dimensions: 19.8″ x 20.9″ x 19.4″
• Max Traverse: 250 in/min
• 20mm Shafts
• Spindle Speed: 10,000-28,000 RPM
• Power Requirements: 100-240 V AC 50/60Hz 1.4A
• ER-11 collet
• 1/4″ max recommended end mill shank size

Design Support and Software?

Bantam Tools says that the new desktop CNC milling machine will be supported by their new software, which supports drag-and-drop SVG files for simple 2.5D designs.

2.5D machining generally describes the capability to create through and partial-depth pocket cuts in sheet and plate materials.

The machine will also have Fushion 360 integration and toolpath templates, and designers with limited CAM experience will be bale to use an “Auto-Cam” solution.

Users will also get a free 30-day trial to their premium subscription-only software, which is priced at $199 per year.

Bantam Tools says that paid software subscribers will be able to unlock professional CNC features, such as:

• Monthly software updates
• Curated projects
• Priority support
• Advanced material probing routines
• SVG color encoding
• PCB milling
• Feed rate override

Pricing and Availability

The Bantam Tools Desktop CNC Milling Machine will be priced at $3599 for an introductory period, after which it will increase to $3999.

Intro Price: $3599 thru August 21st, 2020
Price: $3999 after August 21st, 2020

The machine will start shipping in 5-6 weeks, meaning mid-August.

Bantam says that the machine is ready to use right out of the box.

Discussion

I shared what I know about the new machine so far, and I also tried to be fair as I sprinkled in a few thinking points into the post.

I have more to say, but must first provide you with some context.

I have been shopping for a desktop CNC milling machine for a very long time. I bought an inexpensive CNC connection kit for my Taig benchtop mill, but haven’t yet sprung for stepper motors or a controller. There are other small milling machines that you can convert to CNC use, with most requiring an engine hoist or other heavy lifting equipment to move.

I did buy a small desktop CNC mill-like machine, for project use and editorial purposes, and this was after having Bantam Tools’ PCB milling machine on my shortlist for several years. Ultimately, I determined that Bantam Tools’ other CNC machine was too small and limiting for my intended use.

Would I have chosen this machine instead? That question begs to be explored, but in theory, as the $4000 price tag is well above what I’d be willing to pay for a machine of this size.

I use a small benchtop mill for light machining, and have started working with a light desktop CNC mill for light CNC machining, although I have not yet used it on aluminum plate.

Despite not being closely aligned with Bantam Tools’ target users, and ignoring for a moment its pricing, this new machine definitely attracts my personal interest. It strikes me as being perfectly sized and with potentially strong capabilities.

In theory, this machine would perfectly meet my small part needs, which includes a range of tasks and applications, many being professional and some more hobbyist in nature.

Being able to machine aluminum parts in a 7″ x 9″ x 3.5″ working volume would be perfect.

Let’s say I’m building a power tool testing jig and need to create a precision rail bracket of specific dimensions and mounting pattern. To machine the ideal part, I’d need a larger mill or lathe than the hobbyist tools I have now, upgraded electrical to run them, and a huge bench or stands with large footprints to support such equipment. If this machine can handle those parts, it could be indispensable. These days, if there’s something I can’t make, I generally improvise with store-bought solutions, and that tends to drive up the time, cost, and complexity compared to being able to design and fabricate the exact parts I need.

Sometimes it’s little things, such as a sensor bracket. Having to search for a close-enough commercially-available component takes time, and I often have to wait for the part to be delivered.

Being able to fabricate something out of aluminum on the spot would be a great convenience, and I’m sure it would have some non-business-related benefits as well.

Everything I see here so far tells me that this is a “sweet spot” machine. It ticks off a lot of boxes, and quite frankly I find it very compelling.

But, I also have some concerns and hesitations.

First, it’s pricey – $3600 is a lot of money, and $4000 even more.

I watched as the Othermill machine increased in price over the years. Having seen Bantam Tools’ teasers for this new machine on social media, I tried to guess what the price would be, and was exactly right with my prediction of $4000. Technically it’s $3599 right now, and increases to $3999 in a few weeks around when the machines are expected to first ship out.

That’s a lot of money.

The Carbide3D Nomad 883 benchtop milling machine, which I ended up choosing over Bantam Tools’ PCB-emphasized CNC milling machine, is regularly priced at $2499. The Nomad 883 has 8″ of X-axis travel, 8″ of Y-axis travel, and 3″ of Z-axis travel. Its spindle is also equipped with an ER-11 collet size, and it features automatic Z-axis zeroing.

With the Nomad 883, you get Carbide Motion, Carbide Create, and a license to MeshCam.

Carbide 3D has also recently announced a more advanced Pro version of Caride Create, which will be available with a $120 annual subscription or $360 perpetual license. Right now, they’re offering a free year of Carbide Create Pro, as it’s in its Beta testing stage and is not yet available for purchase.

Bantam Tools gives you basic software, with their premium subscription software priced at $199 per year. That makes me a little uneasy.

Carbide 3D’s Carbide Motion CNC controller software is free, and you can choose to use other 2D or 3D modeling software if you’re not happy with Carbide Create or Carbide Create Pro apps.

But with the new Bantam Tools desktop CNC milling machine, it seems that the control software is what you have basic or paid premium versions of. It’s not optional design software we’re talking about, but the Bantam Tools control software for the machine.

Here’s what you have to pay extra for:

• Monthly software updates
• Curated projects
• Priority support
• Advanced material probing routines
• SVG color encoding
• PCB milling
• Feed rate override

Priority support and curated projects I can understand, and even PCB milling. It makes sense that premium unlocks might require a license, although I’d feel better about premium features only being a one-time unlock.

But advance material probing routines? Monthly software updates? Feed rate override?

Nobody ever enjoys having to dig a little deeper into their wallet, but some companies upsell in a more customer-friendly manner than others. Depending on how crucial these features are, you might end up locked into paying for subscription software that controls your hardware.

A lot of brands tie feature licenses or unlocks into hardware, but I don’t think I know of any tool or related product that requires a perpetual subscription to unlock certain hardware controls or processes. This seems unusual and discouraging.

In their launch video, Bantam Tools shows off color-coded SVG support where you can set 2.5D cut-out settings for SVG graphics. Guess what – according to their list of software features, that’s only available to paid subscribers.

Can you use other CNC controller software, such as Mach 3 or Mach 4? Or maybe open source control software?

At this time, there are so many unaddressed questions. Is the machine both PC and Mac compatible? Yes, it comes with a USB cable, but what type of connection?

There’s one reference to the machine being able to work with steel. In what capacity?

With the emphasis on machining aluminum, if and how will Bantam Tools make coolant or cooling possible? Chip collection?

What’s the mechanical resolution along the 3 axes? Accuracy? Repeatability? For a brand whose motto is Professional Reliability and Precision, these details are important.

Bantam Tools needs to feature more case studies and example applications. Right now, there’s not much, and I expected a little more given how much hype they’ve been building for the streaming launch day event. Perhaps the COVID-19 pandemic put a damper on things?

I expect for them to do a better job of showing what the new machine can do, rather than telling, but this is also why the Carbide 3D Nomad machine won me over compared to Bantam Tools’ smaller machine. Carbide 3D did a far better job of convincing me that their machine was capable enough to meet what I was looking for from a benchtop CNC mill.

The T-slot table is a nice touch, and from what I can tell from the few marketing photos, the new Bantam Tools CNC machine is sturdily built, or at least as sturdy as a machine this size could be. I saw a 70 lb machine weight spec, although I couldn’t locate it again during fact-checking. 70 pounds sounds about right, and it looks like there’s bulk where you need strength and weight-savings and lighter materials where you don’t.

What happens if you accidentally damage your T-slot plate, though? Marketing materials show it to be part of the Y-axis carriage.

Marketing materials reference swappable build plates, but don’t go into any detail about what this means.

I can envision Bantam Tools upgrading and enhancing the machine over time, perhaps with its price increasing over time.

Tormach, which makes hobbyist and entry-priced professional CNC machines, has apparently also come out with a benchtop CNC milling machine, one that’s priced at $3500, and that includes a 10.4″ touchscreen controller. Their larger machines start at $5400 for a bare-bones setup.

The aforementioned Carbide 3D Nomad 883 is $2500, plus $120 if you want an aluminum threaded table for more versatile clamping possibilities.

$3600, let alone $4000, is much more than I can justify for personal project needs, and is also more than I could justify for ToolGuyd-related needs. Continuing to ignore that for the sake of discussion, I find myself seeing a lot of appeal in the new Bantam Tools desktop CNC milling machine, but also a lot of hesitation.

Its fixturing versatility needs to be proven.

Its precision and aluminum-milling capabilities need to be proven.

The software needs to be proven, and I feel that I also need to be convinced that the free version is not too limited compared to the subscription version.

A 30-day trial of the premium software seems disappointing, given that it provides access to hardware-related features. If I were to be buying one of these machines, I’d be happier with say a 6-month trial, or maybe a free license for the first year, perhaps along with prompts or indication as to which features I’m using would typically require the paid subscription.

What makes this machine better than well-regarded machines that cost significantly less money? Is it good enough compared to machines the next class-up in size and cost?

Individuals might be better off spending less money on other brands’ machines of a similar nature. Or, they could put less money into a manual milling machine and CNC conversion. It makes sense that the turn-key aspect is more aimed at commercial, industrial, or academic users who need a solution for their needs, rather than something they have to tinker with.

This might very well be a highly polished turn-key desktop CNC machine that can crank out aluminum prototypes with ease. But, there are gaps in the information at this time, with a lot of attention being paid to aspects such as max movement rates, while I crave for more details on setup, workholding, chip-clearing, and how smoothly the overall process can be.

I don’t think this will force an industry shift, just as there weren’t companies lining up to compete with Bantams’s smaller CNC machine. But, it does look to have strong potential as a desktop fabrication machine.

If you are already paying a machine shop or other company for fast turnaround prototyping and services, this might be the tool for you, although I’m not sold on it yet.

Intro Video

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Wiha precision screwdrivers don’t look like much, and their basic aesthetics even look boring compared to their PicoFinish screwdrivers and other brands’ fancy soft-gripped and ergonomic designs.

Despite their simple designs, these are a shop essential, and I would be bold enough to describe them as the minimum for users with serious micro-fastener driving needs.

No, the handles don’t have fancy bumps or knobs. No, there’s no soft grip outer layer. There’s no fancy stand, at least not for the small sets.

And they cost how much?!!

In my experiences so far, these Wiha precision screwdrivers have been strong, reliable, precise, and quite durable too.

I still remember using some cheap “jeweler’s style” precision screwdrivers and hitting a snag when one of the blades started spinning in the handle. I haven’t had anything of the sort happen with any of my Wiha screwdrivers, although I apparently bent the shafts of one of my drivers.

Although these screwdrivers sport simple aesthetics, they also still have a free-spinning end cap, You really don’t want precision screwdrivers that don’t have such a feature, as it does aid in fastener-turning comfort and control.

If you’re looking to upgrade from cheap hardware store or home center precision screwdrivers, give these a try. There are other brands and styles out there – here are some other precision screwdriver recommendations – but these have stood the test of time and don’t require a whole lot of deliberating over.

They work, and they work well.

One of the best parts is that you can find these drivers with nearly any bit size or style you might ever need or want. I regularly use commonly-used screwdrivers in other brands and styles, but I still stick to these Wiha screwdrivers for secondary or portable kits, and where specific sizes are needed.

Buy Now: 7pc Starter Set via Amazon
Buy Now: 8pc Set with Pouch via Amazon

It’s awfully tempting to consider Wera Kraftform precision screwdrivers as an alternative, especially now that they increased their size and style selection.

Given today’s pricing, I would have been tempted into trying Wera’s precision screwdrivers sooner than Wiha’s. The handle style is unconventional, but I don’t mind it.

It’s a tough consideration. My fondness towards Wiha’s precision screwdrivers goes back much further than my satisfaction with Wera’s screwdrivers, based on Wiha’s earlier availability and Wera’s previously very limited selection.

I can heartily recommend both.

I tend to use Wiha more, especially beyond typical micro Phillips and slotted tip sizes. It’s been a while since I added more Wiha precision screwdrivers to my kit, but it seems like I buy more Wera precision screwdrivers every time they run a promo.

Wera’s drivers are longer (which can be a negative at times), but the shafts also a tad bit thicker. I have a Wiha Phillips #00 with a bent shaft – and it drives me crazy – and I don’t think the same damage would have happened to my Wera driver of the same size.

Buy Now: Wera 6c Set with Stand via Amazon – Set 1
Buy Now: Wera 6pc Set with Stand via Amazon – Set 2
Buy Now: Wera 12pc Set with Case via Amazon

Set 1 Screwdrivers (05118152001)

• Phillips: #0, #1
• Slotted:  3/32″, 1/8″, 9/64″, 5/32″

Set 2 Screwdrivers (05118150001)

• Phillips: #00, #0
• Slotted: 0.07″, 5/64″, 3/32″, 1/8″

(Slotted sizes are approximations, Wera provides specs in metric.)

I purchased my Wera set back in August 2009, so around 11 years ago. I opted for Set 2, as I desired the smaller sizes compared to what’s available in Set 1.

I can’t tell which of my screwdriver sets I’d have to part with if asked to choose just one. But, if I were buying new, Wera’s lower pricing would likely steer my decision.

Related Posts:

Wera Kraftform Precision Screwdriver “Big Pack 1” 25pc Assortment Wera Pozidriv Screwdriver – Perfect for Assembling IKEA Furniture Ball Hex Key Set Recommendations, from Budget to Best

Let’s get something straight – the Ticonderoga pencils you can buy at any office supply store or home goods store (such as Target) are decent enough for most workshop uses. There are even less expensive pencils, but of much cheaper quality, and so Ticonderoga is where I draw the line.

But, while Ticonderoga’s is an acceptable pencil for workshop and even writing or drawing applications, I like Staedtler’s Norica pencils quite a bit better.

At this time I should caution that putting these pencils to wood will often dull them quickly. I’ll use a carpenter’s pencil some of the time, a marking knife some of the time, and a #2 pencil the rest of the time, usually when it’s already at-hand on top of a notepad or similar.

Still, these pencils are better suited for writing and sketching tasks than layout work on wood, although I’ll use them for all kinds of things. I like these pencils for laying down measurements or cut lines with squares and rulers. Mechanical pencils work better at times, but it’s easier (and cheaper) for me to have four wood pencils at different locations than for me to buy a couple more mechanical pencils that live on the other side of the house.

You’re probably expecting me to tell you how the Staedtler Norica pencil is better than a standard Ticonderoga. Well, that’s a good question. In my experience, the Norica pencils write a little darker than Ticonderoga, and that’s with both in HB (number 2) hardness.

I like Staedtler’s eraser a bit better too, although they’re both “just okay” overall.

The writing experience is generally the same as both pencils – and all pencils really – are scratchy on wood surfaces and comparable on smoother papers.

Yellow pencils always have a “back in elementary school” type of vibe, especially now that my kids are learning how to write with these pencils. While the black-wrapped wood looks snazzy, you can buy black Ticonderoga pencils for less money.

I enjoy writing and marking with the Staedtler Norica pencils. They sharpen cleanly, and the graphite lead is darker.

Ticonderoga are fine, and with better quality sharpeners they too can be cleanly sharpened.

At the time of this post, you can buy a pack of 24 Ticonderoga pencils for $4, and a pack of 36 Staedtler Norica pencils for $13-16. Ticonderoga pencils can be found for even less if you get bulk packs. Pre-sharpened Ticonderoga pencils cost more per pencil, and the Staedtler are only sold pre-sharpened.

Considering a 24-count pack of Ticonderoga pencils priced at $4 at Amazon, that’s around 17 cents per pencil. At $16 for 36 Staedtler pencils, that’s a little more than 44 cents per pencil. A chain office supply store has them on sale for $12.70, which comes out to 35 cents per pencil.

In other words, Staedtler’s Norica pencils cost more than twice as much as Ticonderoga’s, although price comparisons get messy if you start looking at pre-sharpened vs. pre-sharpened options.

Little things add up to a better experience – darker lines, smoother writing (although this could be my finding what I’m looking for), harder wood (or at least it feels harder when sharpening), and a slightly more refined finger-feel.

Do all these things make the Norica pencil more than 2X better? Nope. But that doesn’t stop me from preferring it. I bought a 36-pack of pencils several years ago to try out, and it’s still going strong. When it comes time to buy more, I’ll spring for another pack.

This is one of those things where I can’t quite say that YOU will absolutely have a better experience with the pricier option. Ticonderoga’s are fine, but I like Staedtler’s better, and you might too.

If you want a measurably better drawing pencil, you’ll have to step up to Staedtler Mars Lumograph, and once you’re in that space there are many competitors. The Norica is about the most I’d spend on a general-use wood pencil that might at times be abused and even damaged in the workshop. I do have some drawing-style pencils, but they’re dedicated to drafting use.

Buy Now: Staedtler Norica via Amazon
Buy Now: Ticonderoga via Amazon
Buy Now: Ticonderoga Black Pencils via Amazon
See Also: Staedtler Norica Blue via Amazon

If wood pencils aren’t your thing, here are some past posts about my favorite mechanical pencils:

Uni Shift Mechanical Pencil with Retractable Tip

Ohto Sharp Pencil, a Wood-Bodied Mechanical Pencil for Under $6

Staedtler Metal-Bodied Mechanical Pencils

Pentel GraphGear 1000 Mechanical Pencil is Excellent for Shop Use

Related Posts:

Uni Shift Mechanical Pencil with Retractable Tip RevMark QuickDraw Markers – To Call This a “Hands”-On Would Be Misleading RevMark Marker 99-Hour Dryout Test Repeated

Today only, 7/13/2020, Home Depot has a slew of Milwaukee cordless power tool deals, power tool accessory deals, and even some hand tool deals.

Some of these look to be really good deals, others are just average.

• Milwaukee M18 8-tool cordless power tool combo kit: $579 (2691-28XC)
• Milwaukee M18 3-tool cordless power tool combo kit: $204 (2691-22H)
• Milwaukee M18 5-tool cordless power tool combo kit: $389 (2695-25CXH)
• Milwaukee M18 4-tool cordless power tool combo kit + bit set: $325 (2691-24G + 48-32-4084)
• Milwaukee M18 Fuel 7-tool cordless power tool combo kit + blower: $899 (2997-27 + 2724-20)
• Milwaukee M18 cordless drywall tool combo: $229 (2866-22CTP)
• Milwaukee M12 cordless screwdriver kit plus LED light: $99 (2401-22 + 49-24-0146)
• Milwaukee M18 cordless impact driver kit with Shockwave bit set: $119 (2656-21P + 48-32-4024)

That M18 4-tool cordless power combo kit plus Shockwave bit set isn’t the best deal, seeing as how the cordless bundle by itself is currently priced at $299. The Shockwave bit set is priced at $30 separately, and so you’re only saving $5 on that bundle. It’s an okay deal if you want that exact combo kit and that exact bit set.

Buy Now via Home Depot

Deals are valid thru 3am ET 7/14/2020, unless supplies sell out sooner.

• Milwaukee M12 Force Logic cordless press tool kit: $1799 (2473-22 + 49-16-2453)
• Milwaukee M18 Force Logic cordless press tool kit with Super Sawzall: $2899 (2773-22 + 2722-20)
• Milwaukee M12 4-tool cordless power tool combo kit: $219 (2499-24)
• Milwaukee M12 cordless drill and oscillating multi-tool kit: $129 (2495-22)
• SOLD OUT: Milwaukee M18 Fuel hammer drill and surge combo kit with bit set: $329 (2999-22CX + 48-32-4083)
• SOLD OUT: Milwaukee M18 oscillating multi-tool kit with blade set: $145 (2626-21CP + 48-90-1009)
• SOLD OUT: Milwaukee M18 short throw press tool kit (PEX) + PVC shear kit: $649 (2674-22C + 2470-21)
• SOLD OUT: Milwaukee M18 short throw press tool kit (Viega) + PVC shear kit: $649 (2674-22P + 2470-21)

• Milwaukee M18 cordless jobsite fan with FastBack knife: $70
• Milwaukee M18 Fuel Sawzall reciprocating saw with 5.0Ah battery: $229
• Milwaukee M18 6.0Ah and 3.0Ah High output batteries: $139
• Milwaukee M18 Fuel 7/9″ grinder with 5.0Ah battery: $249
• Milwaukee M18 12Ah and Rapid Charger kit with 6.0Ah battery: $239
• Milwaukee Super Charger with 5.0Ah battery: $199
• Milwaukee M18 Fuel 9″ cut-off saw with 8.0Ah battery: $549
• Milwaukee M12 AirSnake kit with Hackzall reciprocating saw: $299

Buy Now via Home Depot

Deals are valid thru 3am ET 7/14/2020, unless supplies sell out sooner.

• Milwaukee M12 Trap Snake kit with LED flood light: $169

• Empire 3″ x 1000 ft caution tape: $60
• Milwaukee 3/8″ socket set and screwdriver set: $99
• Milwaukee Hardline 3″ EDC knife: $40
• Milwaukee Hardline 3″ EDC knife with tanto-style blade: $40
• Milwaukee 15″ ultimate jobsite backpack: $70
• Milwaukee 12″ zipper tool bag 4-pack: $30
• Milwaukee M18 Fuel cordless drain cleaning auger: $299
• Milwaukee 13pc high speed wood spade bit set: $24

• Milwaukee 20pc bi-metal Hole Dozer hole saw set: $99
• Milwaukee 7pc bi-metal Hole Dozer hole saw set: $29
• Milwaukee 9pc bi-metal Hole Dozer hole saw set with bit set: $45
• Milwaukee 27pc reciprocating saw blade set: $27
• Milwaukee 16pc reciprocating saw blade set: $17
• Milwaukee 62pc Shockwave impact bit set + PH2 bits: $23
• SOLD OUT: Milwaukee 30pc wrench set: $349
• SOLD OUT: Milwaukee 100pc Shockwave drill and driver bit set: $30

Buy Now via Home Depot

Deals are valid thru 3am ET 7/14/2020, unless supplies sell out sooner.

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Do you have a good notepad? I won’t say it’s essential towards keeping track of project plans, notes, and sketches, but it can be extremely helpful.

Maybe you prefer digital notes, and that’s fine, but I tend to prefer paper for certain things. Oh, I do keep track of a lot of things digitally on my computer and “in the cloud,” but it’s a complement to what I do on paper and not a replacement.

You don’t really need a notepad – I’ve used envelopes, post-it notes, printer paper, and well anything at reach. But a notepad provides consistency. Loose pages can be kept together in a folder, and bound notebooks can be organized for future reference.

Veritas Workshop Pads

Above is Lee Valley’s Veritas workshop pad, available in different sizes. These notepads are available in 3-1/2″ x 6″, 8-1/2″ x 11″, and 11″ x 17″ sizes.

In letter-size, you can choose between 48 or 96 page capacities, and 1 or 5 pad packages. In the smaller size, each pad is 50 sheets and sold in a package of 5 pads. The largest size is available in 48 sheet pads and 3-pad packages.

The grids are 1/4″ wide (4 squares per inch), and with dots spaced 1/16″ apart, and this works out well for laying out woodworking projects.

You don’t need grid lines or graph paper, but it helps with sketching, making tables, lists, diagrams, or quickly visualizing the scale of different dimensions.

Lee Valley prices these Veritas workshop notepads very affordably, and they’re made in Canada.

The smallest size is a bit too narrow for my liking, but their economy, quality, grid lines, and handy ruler markings on every page make them great scratch-pads.

Buy Now via Lee Valley

Rhodia Dot Grid Notepads

Rhodia notepads are made from 80g vellum paper, and are super-smooth. They work great with pencil and ink alike, and are much-loved for how well they behave with fountain pen inks. I have had good experiences using them with technical pens as well.

You can choose between many different sizes and styles. A5 is a middle size, around the size of a hardcover book, and A4 is approximately letter-sized.

I am a fan of Rhodia’s dot grid layout, which gives you enough structuring to write neatly but also higher visibility for sketches. They also make lined and graph paper.

You get 80 sheets per pad, and can choose between staples and wirebound tops.

A5 is a good size, at least to start out with, due to its convenience and lower cost.

Buy Now: Stapled Top via Amazon
Buy Now: Wirebound via Amazon

Roaring Springs Engineering Pad

I can’t put my finger on who or when, but someone here turned my attention to engineering paper, and I’m glad they did.

I’ve been using Roaring Spring’s 5×5 grid engineering pad with 15 pound buff paper, and recently ordered their green-colored pad as well to try out.

The front of the pad is unlined, and the back has a grid with medium brown lines.

The paper itself is light cream-colored, but far from the glaring yellow of standard legal pads.

With a sheet of paper on the pad, the rear grid lines stand out, giving you structuring to lay out your sketch. Removed from the pad, and the grid lines almost disappear, reducing their visual distraction from your sketch, diagram, or writings.

Or, you can use the back as you would graph paper.

I wish I had been introduced to these beige buff engineering paper pads earlier.

Buy Now via Amazon

Cheaper Options

There are some less expensive notepad options, such as:

Amazon Engineering Computation Pad
Amazon Graph Paper Pad 2-Pack
Tops Legal Writing Pad 12-Pack

Or, you can always get a cheap ream of paper and an inexpensive clipboard or pair of binder clips.

Notebooks vs. Notepads

I like using both notebooks and notepads. Notebooks are better where project planning might progress or involve multiple components, while notepads are more versatile and accommodating of day to day needs. I’d feel bad about jotting down something random and unrelated in a notebook, where it’ll remain in that book forever, with notepads feeling more casual and permitting.

Keeping track of things is important, and there’s no right way to do things. I’ve made booklets out of printer paper, and often use post-it notes and the backs of envelopes to work things out, although I’ve tried to be better about using notepads since their pages are easier to store and refer to.

I don’t always keep good notes, and then I find myself either duplicating planning efforts or working backwards as I try to decipher past actions based on unrecorded plans.

Page Sizes

Veritas’ smaller notepad size is a little taller than a paperback book, and Rhodia’s A5 is about the size of a hardcover. I’m sure you know what letter-sized looks like, and A4 pages are slightly taller than letter-sized paper.

I tend to use A5 notepads and notebooks most, and while I have an A4 pad or two, I prefer letter-sized pads since they pages store more conventionally. Letter-sized pages can be liberated from a notepad and stored in a standard-sized folder, or punched and kept in a standard-sized binder.

Cost vs. Quality

The Veritas notepads hit a sweet spot, where they’re inexpensive enough you can rip off a page and use it as a glue shield or folded into a dust-catcher when drilling into a wall or other vertical surface.

The Roaring Springs notepads are also fairly inexpensive, and they’re pre-punched for easy storing in a 3-ring binder.

Rhodia offers better paper quality, but you spend a bit more for it. There are even more premium options, but at “why would you buy that for workshop use??” pricing. Even the Rhodia might be a bit much, but their paper is smoother and thicker than cheaper paper, and it handles technical pen and marker ink a lot better than printer paper without feathering or bleeding.

Notebooks?

If you must have a notebook recommendation, I currently like the Leuchtturm 1917 in A5 size with dot grid paper. The paper is of similar weight to the Rhodia, but with a slightly different texture.

I used to buy Moleskine notebooks from the bookstore (with coupons) and then from Amazon. I’ve had very good experiences with the brand.

You can also go with traditional marble or spiral notebooks, but they don’t tend to be anywhere as durable.

Buy Now: Leuchtturm 1917 via Amazon
Buy Now: Moleskine via Amazon
Buy Now: Marble Notebooks via Amazon

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I always liked to think I was saving things for future use and reference. Catalogs, info cards, small parts, spare pieces, and so forth. They would all come in handy. Right?

A few years ago I pared down the number of Craftsman tool catalogs I had been keeping, although I would have saved more of the older ones had I known the catalogs would eventually stop coming. I was selective, and that was a good measure.

Do you remember the time that the Craftsman tool-wielding Technician saved the DC Justice League?

Ooh, the packaging cards from some of my Sears-era Craftsman Professional USA-made hand tools. Gotta keep those. I’ll need those info cards for when I post about them, just in case they contain some info, specs, or part numbers I can’t find on Sears’ website. Right?

My first media event was to Dewalt’s 12V Max cordless power tools launch back in 2010, held at Black & Decker University in Baltimore. They prepared a tidy and professional-looking booklet with details on all of the new tools, plus trading cards for each tool. I think it’s okay to finally recycle the booklet, but I’m holding onto the trading cards.

Here’s a letter from Lee Valley Tools from 9 years ago. They lowered the price of a tool I had recently purchased, and they wrote to me that they were giving me a refund for the price difference! Gotta keep that letter in case I want to remember the gesture or post about it someday!

I dug up a birthday card from 20 years ago, and it made me chuckle when I found it.

Can you tell that I have a hard time of letting things go?

Here’s one of maybe 6 plastic clip thingies I finally discarded, and it’s part of the packaging for small baby formula bottles. I’m not going to show you any more than this, as it’s too embarrassing, but this also seems like a good example of the random stuff I accumulated over time.

It’s only a couple of years old, and I remember why I kept it – it’s a sturdy clip that could possibly be turned into a tool or bit holder with some appropriately-sized PVC pipe, or something to that effect.

I finally started throwing things out – not everything, but lots of things I shouldn’t have kept.

I wasn’t one to collect baby food jars (which I know is perfect for small parts storage), but there is so much other stuff. Hex keys that came with equipment, rubber feet, metal washers, springs, clips, lanyards, and so much other stuff like it. I have belt clips to tools I donated ages ago. Extra pieces of pick and pluck foam. A plastic tube with old duct tape wrapped around it for compact tool box carry. Pocket screwdrivers. A drawstring safety glasses pouch, despite needing over-the-glasses goggles instead of regular safety glasses. A discolored strap and gasket from safety goggles that I removed after the lens went bad.

Unused contact lens cases. I haven’t worn contacts in 20 years, except for trying them again before I got married. Contact lens cases can be used for small screws, right?

“I might need that.”

I’ve reached a breaking point where too much is too much.

We moved a few years ago, and I went through a couple of massive clean-outs and clear-outs since then, but it wasn’t enough.

I’ve been going through everything, creating a hard line between “I need this” and “it’s gotta go.”

Goodbye double-ended screwdriver bit that came with a drill I donated a few years ago. Goodbye baby formula bottle packaging clips. Goodbye loose hex keys. Tool info cards? Adios – into the recycling bin they shall go.

Next, I’ll go through a second-order cleanup as I organize the tools and supplies I wish to keep. Do I really need x-number of adjustable wrenches?

A couple of extra files? That’s not a problem. Duplicate hammers, wrenches, screwdrivers? It can add up.

I tend to hold onto things. “But I can use that later!” “But I might need that information!”

I have seen a lot of photos of others’ garages and workshops over the years, and it seems a lot of people let things spiral out of control, just as I have. But while “mine is a unique situation” might be a good reason, I let it become an excuse for letting things get so far.

A lawn mower showed up back when we were living in an apartment. When OSHA’s new silica rules went into effect, 3 or 4 dust collector vacs showed up out of the blue, almost all at once.

Keeping things for sentimental value is one thing, although I’m doing my fair share of culling with those kinds of items as well.

There is some useful information on the old retail cards. Some of the small parts and thingamajigs might come in handy. But you know what? None of that will ever be useful if 1) there’s so much I can’t find what I need when I need it, and 2) there’s so much that it hinders other needs. Where’s the value in “I could maybe use that” if it impedes my work, personal or otherwise?

So yeah, I have seen others’ garages and workshops over the years, and on a scale of 1 to 10 with 1 being “perfectly neat and tidy” and 10 being “horrendously unusable,” mine would rank maybe a 7, so maybe a little worse than average. My working space is usable, and while my storage space isn’t well-managed, things could be worse. But, it could and should be a lot better.

Why don’t I just build a shop or rent an industrial space like some other tool reviewers or YouTubers? Well, that takes money, and not just a one-time purchase, but a committment over time, and I’m just not ready for that yet.

What am I supposed to do with a lawn mower that shows up unexpectedly in the first week of November?!

And before anyone suggests it, it’s against ToolGuyd policy to sell or trade any samples, they must be donated or given away.

You know, I never quite unpacked my tools, supplies, and equipment from when we moved, not fully – I accommodated, adjusted, and compensated.

I recently installed some new wall shelves. I moved a wall cabinet to a new space. It has made a world of difference, but it’s not enough.

I have a lot more work to do, and things would be easier if I had blank slates, but that’s simply not possible.

The old tool cards are being recycled. Parts I can’t use are going in the trash. If it’s not destined for a place in a drawer, on a shelf, in a tool box, in a cabinet, or in a tote, it has to go.

I have straight edge clamps that I haven’t used since I bought my track saw, and even before that they didn’t work all that well with smaller tools such as jig saws. Why keep them around – for eventual review or editorial coverage? If I didn’t get to it by now, what are the odds I’ll prioritize it in the next 6 months to a year?

It’s time to purge.

I’ve been on this mission before, but this time it’s different.

I am allowing myself to keep a set amount of overflow, for materials, fasteners, parts, and odds and ends that I won’t be able to properly sort. But the big problem hasn’t been the overflow, but the fact that there was so much of it and in 20 different tote boxes, with most only half-filled since my last big round of giveaways and donations a little over  a year ago.

I’d love to be able to say “things would be so much better if I had a bigger workshop.” But the truth of the matter is that I was able to get a lot of personal project work done in the spare bedroom in our apartment. Bad habits set in with our second apartment, and got worse with time.

Don’t be like me. Clean your workshop before it becomes unusable. Remove items that hinder your space, even though they “might someday be useful.”

Accumulation is the enemy.

One day those plastic mini baby formula bottle clips could very well come in handy. But you know what? I’ll have the shop space to fabricate an alternate working solution.

There are some other items I need to part with, starting with a shop vacuum I never really liked, but I was shocked at just how much workshop-related accumulation there was. All the small stuff adds up.

I can come up with plenty of explanations and reasons, but it really just comes down to bad habits. I’ve been aware of those bad habits, but now it’s finally time to break them and correct course.

Are you guilty of similar workshop accumulation practices?

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We have extolled the benefits of ball end hex tools in the past, and for good reason – they conveniently allow for working around obstacles, engaging fasteners at angles of up to 30° off-vertical. But, ball hex ends are not capable of delivering as much torque as straight hex tips.

I own a couple of PB Swiss low-profile hex keys, and they do come in handy, featuring a 100° angle that helps clear the tools above obstacles while also fitting into more confined spaces.

Now, PB Swiss has come out with a new stubby-sized 90°-100° hex key design, featuring a ball point at the long end and a very short and combination-angled end on the short end.

PB Swiss Tools describes the new shape as being hemispherical with a half ball point, capable of high torque for versatile applications.

The new hex keys are made from a special allow based on spring steel with exceptional elasticity coupled with high grade hardening.

The new 90°-100° hex end can engage and turn fasteners with a 10° range to one side, allowing users to work over obstacles where a traditional 90° hex key end simply won’t fit.

While you could potentially use a 90° hex key to access the fastener in a recessed structure, it doesn’t leave you with much clearance to fit your hand.

The stubby hex keys I showed above feature a fixed 100° taper. But what if you need to swing the hex key under an obstacle, instead of over it?

Here’s where the special hemispherical head allows for the hex key handle to engage fasteners at a variable axis.

In their intro video, PB Swiss shows off the new hex keys being used to access a fastener, swinging above a large side wall, and then below a higher obstruction, offering easier access and allowing for a wider swing than if traditional 90° or 100° stubby hex keys are used.

The new 90°-100° hex keys will be available in metric sizing, individually and in plain and rainbow color-coded sets.

PB Swiss 90°-100° Hex Key Sizes

• Individual Sizes (PB 2222.L)
  • 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10 mm
• Set: PB 2222 LH
• Rainbow Set: PB 2222 LH RB

1.5 and 2mm sizes only have the 90° angle.

Intro Video

Discussion

Will it be useful?

I have straight hex keys, ball hex keys, and a new-complete set of low-profile angled hex keys from back when Amazon and Small Parts were clearancing them out at a great discount.

Over the years, those angled stubby hex keys have come in handy on occasion. You get the ball hex tip on one end, and the short angled straight tip on the other.

Personally, I see this new design as somewhat of a replacement to those low-profile hex keys, rather than an adjacent offering, and it does look to provide a little more added versatility. But, you can still opt for the 100° hex keys if you are so inclined, or traditional 90° ends in standard lengths.

Sometimes you might need that 10° offset, other times you might not want it, preferring straight 90° engagement for better comfort. This new design gives you both.

Looking at PB Swiss’s website, they’re still offering the low-profile, low-profile ball end, and long low-profile ball end hex keys, series PB 2210, PB 2212, and PB 2212 L respectively, plus rainbow-colored long low-profile ball end versions, PB 2212 L RB.

While some material is removed to allow for the special semi-ball-like shape, it doesn’t look to compromise the strength and torque capabilities of the hex keys. You only get a small range of adjustability compared to ball end hex tips, but seemingly without much reduction in strength.

This new design won’t change the world, but looks to be a convenient problem-solver for certain fastener accessibility challenges.

There are other tools that can rise over obstacles, such as bit ratchets or standard ratchets with screwdriver bit holders, sockets, and extensions, but few are as compact and easy to pack into a tool bag as a set of hex keys.

I love my PB Swiss hex keys – I have a couple of their rainbow color-coded sets – but haven’t used my low-profile hex keys enough to warrant an upgrade to this new design.

I would classify these new 90°-100° hex keys as specialty tools for technicians or industrial users, but the design seemed novel enough for discussion.

More Info via PB Swiss Tools

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Someone messaged me on Instagram, asking about the differences between 12 oz and a 14 oz hammers.

While they were specifically referring to drywall hammers, we’re able to apply a generalization that loosely applies to other types of hammers as well, including claw hammers and framing hammers.

There are a multitude of physical aspects that all come together when swinging a hammer, and many of these are variables that change from hammer to hammer.

Often, heavier hammers are also longer. Generally, a heavier hammer delivers a harder strike, and a lighter hammer is less fatiguing.

Swing velocity comes into play. The weight of a hammer head and weight of the handle distributed along its length both resist angular motion, dictating how much physical effort is required to get things swinging.

Things get really messy if you start comparing across brands. One brand’s 14 oz hammer might be longer than another’s 16 oz hammer.

More premium hammers might be made of titanium, or feature a longer length and lighter handle material.

Comparing two hammers from the same brand and product family, a heavier hammer will often be longer than a lighter hammer, and our generalization holds. Direct comparisons across brands and products lines tend to create many exceptions, breaking any generalizations or assumptions that would have been true ten or more years ago.

You can sometimes get a feel for things at a home center or hardware store, although the brand selection might be limited, and open-air swinging will have a different feel than when you’re actually striking and driving in nails.

You could perhaps look at popular styles and sizes, and go from there. Framers tend to gravitate towards 22 oz hammers. If you find yourself tiring easily, perhaps try a 20 oz hammer.

The Estwing shown above is still my favorite claw hammer, but it’s not at all the right choice for larger nails. If at all possible, you have to experiment as your needs change.

Buy Now: Estwing 16 oz Claw Hammer via Amazon

Have your experiences been the same, or is your answer to the title question more straightforward than mine?

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Milwaukee has come out with a new compact cordless chainsaw, the perfectly named M12 Fuel Hatchet (model 2527). The new Hatchet is a 6″ pruning saw, designed to be compact for unmatched control and access and with the power to cut up to 3″ hardwood branches.

The new Milwaukee Hatchet offers greater accessibility and maneuverability in tight spaces, and weighs less than 5 lbs. It’s said to be up to 5X faster than hand saws.

The cordless Hatchet is shown off being used one-handed to cut up a downed tree branch, while the user’s braces the branch with their other hand. This is something you can’t easily or safely do with a full-sized chainsaw, or even reciprocating saws.

But it’s still powerful enough for cutting large branches.

The new Milwaukee cordless Hatchet features a brushless motor, variable speed trigger, automatic oiler, and a guarded auxiliary handle placement.

• 6″ Oregon Bar & Chain
• Full House Chain
• Speed: 5 m/s
• Chain Gauge: .043″
• Chain Pitch: 3/8″ Low Profile
• Automatic Oiler
• Easy Access Chain Tensioner
• Metal Bucking Spikes
• Variable Speed Trigger
• Onboard Scrench Storage
• 18.49″ length
• 9.12″ height
• 3.76″ width
• Weighs 4.85 lbs w/battery
• 3-year warranty

The new Hatchet pruning saw will be available as a kit (2527-21) and as a bare tool (2527-20).

The kit comes with an XC 4.0Ah battery and M12 charger.

Runtime is said to be up to 120 cuts in 2″ oak.

Price: $179 for the bare tool, $249 for the kit
ETA: August 2020

Buy Now: Bare Tool via CPO Tools
Buy Now: Bare Tool via Tool Nut

Buy Now: Kit via Tool Nut
Buy Now: Kit via CPO Tools

Discussion

The new Milwaukee Hatchet definitely wasn’t expected, but a compact cordless chainsaw does make a lot of sense for lighter pruning tasks.

It looks to be a very comfortable size, and the 3″ cutting capacity seems sufficient for pruning and even some storm cleanup jobs.

The Hatchet makes Bosch’s EU NanoBlade chainsaw look downright puny in comparison, although the comparison is as unfair as pitting a two-handled lopper against a small one-handed pruner.

The M12 Fuel Hatchet looks to be a cross between their M12 and M18 Fuel Hackzall compact reciprocating saws, and their full-sized M18 Fuel chainsaw. The M12 battery helps to keep things compact, and fits in with Milwaukee’s philosophy of coming out with hand tool replacements.

Will this take the place of hand tools? Larger chainsaws? Reciprocating saws equipped with pruning blades? Perhaps not entirely, but it looks like it’ll take on a lot of the more tedious and fatiguing pruning tasks with relative ease.

Although my initial thoughts were that the Hatchet could be especially well-suited for landscapers or others who prune thick bushes and smaller trees more than I do, I am increasingly liking the idea that it can possibly be used one-handed at times, and it certainly does look like a time and effort saver.

Safety-wise, the primary and auxiliary handles are guarded.

I haven’t used cordless, electric, or gas engine chainsaws enough to consider how this will compare to larger full-size models, but to me it looks like a bump up in power, convenience, and ease compared to manual tools or reciprocating saws.

Other compact chainsaw cutting solutions exist, such as the Craftsman cordless lopper that evolved from the Black & Decker Alligator.

Buy Now via Amazon

There’s also the Worx JawSaw.

Buy Now via Amazon

But those tools are more aimed at homeowners and more casual users, while the Milwaukee is going to be designed for more rigorous and frequent use by landscaping professionals and other such users. A tree service company won’t trade in any of their traditional saws for this one, but this could perhaps be a strong complement.

The Hatchet looks to be a solid new brushless cordless addition to the M12 and M12 Fuel lineups. It’s compact, powerful for its size, runtime specs seem good, and I can’t think of any features it might be lacking. What are your thoughts?

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Olight is getting ready to launch another flashlight flash sale, and VIP customers can get a head-start on things.

Olight Flash Sale Deals in a NutShell

When: 8pm ET 7/20/20 – midnight ET 7/22/20

Where:

Olight Flash Sale Page

What’s on Sale:

• M2R Pro Warrior Patriotic Edition
• Seeker 2 Pro Mint Green Edition
• i5T EOS OD Green
• PL-Pro Gunmetal grey weapon light

There will also be FREEBIE tiers, bundle deals, and a FREE one-piece multi-tool offer.

The link above will take you to the flash sale page, which is live now but the deals aren’t public yet (except for VIP members who have early access).

Olight July Flash Sale Freebie Tiers

Spend $99+ and get a free i3E EOS flashlight.

Spend $219+ and get a free S2R Baton II rechargeable LED flashlight.

Spend $319+ and get a free Seeker 2 rechargeable LED flashlight.

Freebies are automatically added to your cart as you meet the minimum order requirements. The free items cannot be stacked, and so you only receive one per order.

Olight July Flash Sale Free Multi-Tool Offer

Share the deal, and you get access to the FREE one-piece EDC multi-tool, which will automatically be added to your order.

Tip: You can share via Facebook or email. The email link doesn’t have any way of checking that you’ve actually sent any emails. You do have to be logged in for this to work, as they save your “sharing” status to your account. In other words, register ahead of time, click that “share via email” link, and enjoy your free multi-tool, which will ship as part of your order, while supplies last.

If you want to order something that’s not on sale, here’s information on our coupon code.

Free Multi-Tool Offer

Free Shipping on $49 Orders

I figured it’s worth a reminder.

My order (paid for at retail/flash sale pricing) from the last flash sale came in last week. Meanwhile, I ordered some tape from a local company and they charged me $26 to ship a 3 lb box. Go figure.

A Note About This Olight Flash Sale

This is a new limited edition sale. I haven’t been tracking Olight’s limited edition LED flashlights for very long, but it doesn’t look like the color schemes repeat themselves.

If you find any of the on-sale color schemes appealing, these limited editions will be discounted to well below the regular retail pricing of their plain Jane versions. In other words, you get a limited edition color AND special pricing. If something doesn’t strike your fancy, you can always wait for the next flash sale.

Olight M2R Pro Warrior Patriotic Edition Bundle

First up, the M2R Pro Warrior with patriotic American Flag color scheme will be on sale for $84.

Olight sent over an S1R Baton II with a similar color scheme, and it’s simply beautiful.

The M2R Pro Warrior is a bright (1800 lumen max) flashlight with magnetic base, and it’s powered by a 21700-sized 5000 mAh Li-ion battery.

There will also be a M2R Pro Warrior and i5T OD green flashlight bundle, priced at $91.74. The i5T flashlight will be on sale separately for just under $25, and so with this bundle deal you get both lights for only ~$8 more than just the M2R Pro Warrior.

Buy Now: Patriotic Edition via Olight
Buy Now: Bundle via Olight

Olight Seeker 2 Pro Mint Green Flash Sale

I’ve been meaning to try out the Olight Seeker 2 Pro EDC LED flashlight, and as chance would have it, they sent one over to give me a first-glimpse of this flash sale.

I love the color so far, and find it to be different enough to stand out on a cluttered workbench or shelf, but without being obnoxious.

The Olight Seeker 2 Pro is bright, with 3200 max lumen output, but it’s also practical. It features multiple brightness settings and comes with a holster, charger, and charging dock.

I have only started testing the flashlight, but so far I’m impressed with its quality, the quality of the accessories it comes with, and its user interface. I hope to test it further in the next couple of days – please let me know what questions you might have.

The Seeker 2 Pro in mint green will be available separately for $104.97, or bundled with an OD green i5T EOS for $109.74.

This flashlight is also powered by a 21700 5000 mAh Li-ion rechargeable battery. You don’t have to use it with the dock – the magnetic charger can be used with just the flashlight if you wish.

Buy Now via Olight
Buy Now: Bundle

Olight i5T EOS OD Green Flash Sale

The OD green i5T EOS, a 1x AA 300 lumen max flashlight, will be on sale for $24.71.

The Olight i5T EOS looks a little brighter in the product images than olive drab green, not that I’m complaining, as the color looks more earthy and less tactical in my opinion.

Or, you can buy an OD green and gunmetal grey combo bundle for $49.93.

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Olight PL-Pro Valkyrie Weapon Light Flash Sale

The PL-Pro Valkyrie in gunmetal grey will be on sale for $97.97. Or, you can opt for a bundle that also includes the RPL-7 magnetic remote pressure switch, also in gunmetal grey, for $101.94. The accessory typically retails for $30.

Buy Now via Olight
Buy Now: Bundle via Olight

Olight July 2020 Flash Sale Mega Pack

Last but not least is the Mega Pack, where you can get one of everything for $283.65. They have two Mega Packs, one featuring the OD green i5T, and the other features the gunmetal grey version.

You can scroll up to see the two different i5T flashlights next to each other. If you’re late in catching the deal, the choice might be made for you based on what’s available.

Oh, and because the Mega Pack is priced above $219, you get a free S2R Baton II LED flashlight included with your order.

Buy Now via Olight

And here’s the link to the Olight flash sale page one more time:

Olight Flash Sale Page

Deals kick off at 8pm ET 7/20/20 and end at midnight 7/22/20. VIP customers get early access.

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